革博士V2程序
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  1. #define Online
  2. #define Online_defect
  3. //#define Online_One
  4. using BarTenderPrint;
  5. using CCWin.SkinControl;
  6. using CCWin.Win32;
  7. using CCWin.Win32.Const;
  8. using DocumentFormat.OpenXml.EMMA;
  9. using DocumentFormat.OpenXml.Spreadsheet;
  10. using GeBoShi.ImageDefect;
  11. using GeBoShi.UI.InageShow;
  12. using HalconDotNet;
  13. using HZH_Controls;
  14. using HZH_Controls.Forms;
  15. using MaiMuControl.Device;
  16. using MaiMuControl.Device.CamDev;
  17. using MaiMuControl.Device.IOCardDev;
  18. using MaiMuControl.Device.IOCardDev.Advantech;
  19. using MaiMuControl.Device.LightDev;
  20. using MaiMuControl.Device.LightDev.CST;
  21. using MaiMuControl.Device.LightDev.Rsee;
  22. using MaiMuControl.Device.PlcDev;
  23. using MaiMuControl.SysStatusMgr.CloudMgr;
  24. using MaiMuControl.SysStatusMgr.StatusMgr;
  25. using MaiMuControl.SysStatusMgr.UserMgr;
  26. using MaiMuControl.Utils;
  27. using Models;
  28. using Newtonsoft.Json;
  29. using Newtonsoft.Json.Linq;
  30. using OpenCvSharp;
  31. using OpenCvSharp.Extensions;
  32. using S7.Net;
  33. using Service;
  34. using SqlSugar;
  35. using System;
  36. using System.Collections;
  37. using System.Collections.Concurrent;
  38. using System.Collections.Generic;
  39. using System.ComponentModel;
  40. using System.Data;
  41. using System.Diagnostics;
  42. using System.Drawing;
  43. using System.Drawing.Imaging;
  44. using System.IO;
  45. using System.IO.Ports;
  46. using System.Linq;
  47. using System.Linq.Expressions;
  48. using System.Net.Mail;
  49. using System.Threading;
  50. using System.Threading.Tasks;
  51. using System.Windows.Forms;
  52. using System.Windows.Forms.DataVisualization.Charting;
  53. using System.Windows.Forms.VisualStyles;
  54. using ToolKits.Disk;
  55. using ToolKits.EnumTool;
  56. using static System.Windows.Forms.VisualStyles.VisualStyleElement.TaskbarClock;
  57. namespace GeBoShi.SysCtrl
  58. {
  59. /// <summary>
  60. /// 主系统控制
  61. /// </summary>
  62. public class SysMgr
  63. {
  64. #region singleton实例化
  65. private static SysMgr _instance;
  66. private static readonly object _lock = new object();
  67. public static SysMgr Instance
  68. {
  69. get
  70. {
  71. if (_instance == null)
  72. {
  73. lock (_lock)
  74. {
  75. if (_instance == null)
  76. {
  77. _instance = new SysMgr();
  78. }
  79. }
  80. }
  81. return _instance;
  82. }
  83. }
  84. #endregion
  85. #region 私有
  86. //系统状态
  87. private StatusMgr statusMgr;
  88. public StatusMgr StatusMgr { get { return statusMgr; } }
  89. //用户管理
  90. private UserMgr userMgr;
  91. public UserMgr UserMgr { get { return userMgr; } }
  92. //系统配置管理
  93. private ConfMgr confMgr;
  94. //图像处理
  95. private DefectLib defectLib;
  96. public DefectLib DefectLib { get { return defectLib; } }
  97. //产品检测名称列表
  98. private List<string> productCodeList = new List<string>();
  99. public List<string> ProductCodeList { get { return productCodeList; } }
  100. //产品检测详细列表
  101. private List<Product> productList = new List<Product>();
  102. public List<Product> ProductList { get { return productList; } }
  103. //产品ID列表
  104. private List<int> productIdList = new List<int>();
  105. public List<int> ProductIdList { get { return productIdList; } }
  106. /// <summary>
  107. /// 当前产品
  108. /// </summary>
  109. private Models.Product CurrProductModel = null;
  110. //数据锁
  111. private object lockCurrKey = new object();
  112. //当前运行数据key
  113. private int currKey = 0;
  114. //线程管控
  115. private Hashtable htTask = new Hashtable();//默认单线程写入不用lock, 多线程安全同步读取用Synchronized
  116. //是否处理完成
  117. private bool _isDefect = false;
  118. //计算速度用,暂停时停止计数
  119. private Stopwatch pStopWatch = new Stopwatch();
  120. //计算速度用,计算实时速度
  121. private Stopwatch pRunSpeedWatch = new Stopwatch();
  122. private object lock_defectPuase = new object();
  123. /// <summary>
  124. /// 二次判定缺陷
  125. /// </summary>
  126. private List<DefectInfo> defectPuaseList = new List<DefectInfo>();
  127. /// <summary>
  128. ///
  129. /// </summary>
  130. private ConcurrentDictionary<int, Mat> defectPuaseImgList = new ConcurrentDictionary<int, Mat>();
  131. private object lock_defectDB = new object();
  132. /// <summary>
  133. /// 需要打标缺陷
  134. /// </summary>
  135. private List<DefectInfo> defectDBList = new List<DefectInfo>();
  136. //实时速度
  137. private double ActiveSpeed = 0;
  138. //实时位置
  139. private double ActiveDis = 0;
  140. //图片队列
  141. private int listCntMax = 60;
  142. private int Cam1Cnt = 0;
  143. private int Cam2Cnt = 0;
  144. int _marginWidth1 = 0;
  145. int _marginWidth2 = 0;
  146. /// <summary>
  147. /// 界面二次判定开启
  148. /// </summary>
  149. private bool DefectPauseForUser = true;
  150. /// <summary>
  151. /// 界面打标开启
  152. /// </summary>
  153. private bool DefectDBForUser = true;
  154. /// <summary>
  155. /// 第一次计米启用
  156. /// </summary>
  157. private bool JmFtStart = false;
  158. /// <summary>
  159. /// 界面光源值
  160. /// </summary>
  161. private int FrmLightValue = 0;
  162. #region 处理类型
  163. private class ScanPhotoInfo
  164. {
  165. /// <summary>
  166. ///
  167. /// </summary>
  168. /// <param name="_devIndex"></param>
  169. /// <param name="_photoIndex">1-n 第1张会把1改为0</param>
  170. /// <param name="_path"></param>
  171. public ScanPhotoInfo(int _devIndex, int _photoIndex, string _path)
  172. {
  173. devIndex = _devIndex;
  174. photoIndex = _photoIndex;
  175. path = _path;
  176. }
  177. public ScanPhotoInfo(int _devIndex, int _photoIndex, Mat _mat, double dis = 0)
  178. {
  179. devIndex = _devIndex;
  180. photoIndex = _photoIndex;
  181. mat = _mat;
  182. CurrDis = dis;
  183. }
  184. public int devIndex { get; set; }
  185. /// <summary>
  186. /// 0-n
  187. /// </summary>
  188. public int photoIndex { get; set; }
  189. public string path { get; set; }
  190. public Mat mat { get; set; }
  191. public double CurrDis { get; set; }
  192. }
  193. #endregion
  194. private ConcurrentQueue<ScanPhotoInfo> _matList1 = new ConcurrentQueue<ScanPhotoInfo>();
  195. private ConcurrentQueue<ScanPhotoInfo> _matList2 = new ConcurrentQueue<ScanPhotoInfo>();
  196. private Service.ProductService PdtService = new Service.ProductService();
  197. private Service.RecordsService RecordService = new Service.RecordsService();
  198. private bool _isOpenIO;
  199. private bool _isHaveImgL;
  200. private bool _isHaveImgR;
  201. #endregion
  202. #region 公开字段
  203. private bool _isInit;
  204. /// <summary>
  205. /// 是否初始化完成
  206. /// </summary>
  207. public bool IsInit { get { return _isInit; } }
  208. private bool _isRuning;
  209. /// <summary>
  210. /// 设备正在运行
  211. /// </summary>
  212. public bool IsRuning { get { return _isRuning; } }
  213. private bool _isAuto;
  214. /// <summary>
  215. /// 设备正在自动化流程中
  216. /// </summary>
  217. public bool IsAuto { get { return _isAuto; } }
  218. #endregion
  219. #region 私有流程
  220. //主流程
  221. private Thread _mainThread;
  222. private Thread _Cam1Thread;
  223. private Thread _Cam2Thread;
  224. private Thread _SpeedThread;
  225. private Thread _SaveImgThread;
  226. private CancellationTokenSource _cts;
  227. private Form _FatherFrm;
  228. private object _lockOpenCV = new object();
  229. #endregion
  230. #region 云端
  231. //局域网云端
  232. private bool init_Cloud;
  233. private CloudMgr cloudMgr;
  234. private int DailyOutput;
  235. #endregion
  236. private SysMgr()
  237. {
  238. _isInit = false;
  239. _isRuning = false;
  240. _isAuto = false;
  241. statusMgr = StatusMgr.Instance;
  242. confMgr = ConfMgr.Instance;
  243. userMgr = new UserMgr(statusMgr.MySqlIP);
  244. _cts = new CancellationTokenSource();
  245. init_Cloud = false;
  246. cloudMgr = new CloudMgr();
  247. DailyOutput = 0;
  248. Service.InitDB.ConnectionString = confMgr.DBConStr;
  249. PdtService = new Service.ProductService();
  250. RecordService = new Service.RecordsService();
  251. }
  252. #region 本地云上传
  253. /// <summary>
  254. /// 上传当日产量
  255. /// </summary>
  256. private void SendDailyOutput()
  257. {
  258. //开启云端
  259. if (init_Cloud)
  260. {
  261. try
  262. {
  263. if (!cloudMgr.SendTopic("device/attributes", $"{{ \"DailyOutput\": \"{DailyOutput}\"}}"))
  264. Log("云端", $"上传失败", WarningEnum.Low);
  265. }
  266. catch (Exception e)
  267. {
  268. Log("云端", $"上传失败:{e.Message}", WarningEnum.Low);
  269. }
  270. }
  271. }
  272. /// <summary>
  273. /// 上传正常状态
  274. /// </summary>
  275. public void SendStatus()
  276. {
  277. //开启云端
  278. if (init_Cloud)
  279. {
  280. //上传报警状态和信息
  281. string statusStr = "正常";
  282. switch (StatusMgr.Status)
  283. {
  284. case SystemStsEnum.Manual:
  285. statusStr = "人工操作";
  286. break;
  287. case SystemStsEnum.Standby:
  288. statusStr = "正常待机";
  289. break;
  290. case SystemStsEnum.Initial:
  291. statusStr = "初始化";
  292. break;
  293. case SystemStsEnum.Auto:
  294. statusStr = "自动运行";
  295. break;
  296. case SystemStsEnum.Pause:
  297. statusStr = "自动暂停";
  298. break;
  299. case SystemStsEnum.SetParams:
  300. statusStr = "参数设置";
  301. break;
  302. case SystemStsEnum.Debug:
  303. statusStr = "调试";
  304. break;
  305. case SystemStsEnum.Warning:
  306. statusStr = "系统报警";
  307. break;
  308. case SystemStsEnum.Bootload:
  309. statusStr = "Bootload";
  310. break;
  311. default:
  312. statusStr = "未知";
  313. break;
  314. }
  315. try
  316. {
  317. if (!cloudMgr.SendTopic("device/attributes", $"{{\"status\": \"{statusStr}\", \"alm\": \"无报警信息\", " +
  318. $"\"name\": \"{confMgr.SysConfigParams.CloudThisName}\", \"DailyOutput\": \"{DailyOutput}\"}}"))
  319. Log("云端", $"上传失败", WarningEnum.Low);
  320. }
  321. catch (Exception e)
  322. {
  323. Log("云端", $"上传失败:{e.Message}", WarningEnum.Low);
  324. }
  325. }
  326. }
  327. #endregion
  328. #region 用户+登入+管理
  329. /// <summary>
  330. /// 登入
  331. /// </summary>
  332. /// <returns></returns>
  333. public bool LoginSystem()
  334. {
  335. return userMgr.UserLoginDialog();
  336. }
  337. /// <summary>
  338. /// 用户权限
  339. /// </summary>
  340. public void UserPermissiomMgr()
  341. {
  342. userMgr.RightManageDialog();
  343. }
  344. /// <summary>
  345. /// 用户管理
  346. /// </summary>
  347. public void UserListMgr()
  348. {
  349. userMgr.UserManagerDialog();
  350. }
  351. #endregion
  352. #region 系统初始化&&运行
  353. /// <summary>
  354. /// 系统初始化
  355. /// </summary>
  356. /// <returns></returns>
  357. public bool Initial()
  358. {
  359. try
  360. {
  361. bool ret = false;
  362. string err = "";
  363. ret = confMgr.LoadSystemConfig();
  364. //根据llog路径,开始记录日志
  365. if (!Directory.Exists(confMgr.SysConfigParams.LogPath))
  366. throw new Exception("日志路径不存在");
  367. statusMgr.StartLog(confMgr.SysConfigParams.LogPath);
  368. InitLog("系统开始初始化...");
  369. //Thread.Sleep(200);
  370. int minWorker, minIOC;
  371. ThreadPool.GetMinThreads(out minWorker, out minIOC);
  372. bool trt = ThreadPool.SetMinThreads(25, minIOC);
  373. // 加载系统配置
  374. InitLog("加载系统参数...");
  375. //ret = confMgr.LoadSystemConfig();
  376. if (!ret)
  377. {
  378. throw new Exception("系统参数加载失败...");
  379. }
  380. InitLog("系统参数加载完成!");
  381. //根据llog路径,开始记录日志
  382. //if(!Directory.Exists(confMgr.SysConfigParams.LogPath))
  383. // throw new Exception("日志路径不存在");
  384. //statusMgr.StartLog(confMgr.SysConfigParams.LogPath);
  385. statusMgr.GotoInitial();
  386. SendStatus();
  387. //Thread.Sleep(200);
  388. // 硬件初始化
  389. if (!InitAllDev())
  390. {
  391. throw new Exception("硬件初始化失败...");
  392. }
  393. InitLog("硬件初始化完成!");
  394. // 加载硬件配置
  395. InitLog("加载硬件驱动参数...");
  396. if (!LoadDevConfig())
  397. {
  398. throw new Exception("加载硬件驱动参数失败...");
  399. }
  400. InitLog("加载硬件驱动参数完成!");
  401. //Thread.Sleep(200);
  402. // 处理运行
  403. InitLog("AI算法核心初始化...");
  404. defectLib = new DefectLib();
  405. if (!defectLib.start())
  406. throw new Exception("外观检测核心初始化失败...");
  407. InitLog("AI算法核心初始化完成!");
  408. LedReady();
  409. //初始化成功
  410. _isInit = true;
  411. statusMgr.GotoNormalStandby();
  412. SendStatus();
  413. OnInitRuning(new InitEventArgs("系统初始化完成...", this.IsInit));
  414. Run();
  415. return ret;
  416. }
  417. catch (Exception ex)
  418. {
  419. InitLog(ex.Message, "初始化", WarningEnum.High);
  420. InitLog("系统初始化失败!", "初始化", WarningEnum.High);
  421. //statusMgr.GotoWarning(MaiMuControl.Device.WarningEnum.High, "初始化", ex.Message);
  422. return false;
  423. }
  424. }
  425. /// <summary>
  426. /// 初始化图像处理报警
  427. /// </summary>
  428. /// <returns></returns>
  429. public bool InitDefectEvent()
  430. {
  431. if (defectLib != null)
  432. {
  433. defectLib.WarningEvent = (warning, msg) =>
  434. {
  435. Log("缺陷检测", msg, warning);
  436. };
  437. return true;
  438. }
  439. return false;
  440. }
  441. public bool InitCloudConnect()
  442. {
  443. if (confMgr.SysConfigParams.OpenCloud)
  444. {
  445. if (cloudMgr.ConnectCloud(confMgr.SysConfigParams.CloudServerIP, confMgr.SysConfigParams.CloudServerPort,
  446. confMgr.SysConfigParams.CloudUser, confMgr.SysConfigParams.CloudPassword))
  447. {
  448. init_Cloud = true;
  449. Log("云端数据", "开启云端连接");
  450. return true;
  451. }
  452. Log("云端数据", "云端连接失败!", WarningEnum.Low);
  453. return false;
  454. }
  455. return true;
  456. }
  457. /// <summary>
  458. /// 运行主线程
  459. /// </summary>
  460. private void Run()
  461. {
  462. _mainThread = new Thread(() =>
  463. {
  464. MainThreadFunction();
  465. });
  466. _mainThread.IsBackground = true;
  467. _mainThread.Start();
  468. #if Online_One
  469. #else
  470. _Cam1Thread = new Thread(() =>
  471. {
  472. Cam1ThreadFunction();
  473. });
  474. _Cam1Thread.IsBackground = true;
  475. _Cam1Thread.Start();
  476. _Cam2Thread = new Thread(() =>
  477. {
  478. Cam2ThreadFunction();
  479. });
  480. _Cam2Thread.IsBackground = true;
  481. _Cam2Thread.Start();
  482. #endif
  483. _SpeedThread = new Thread(() =>
  484. {
  485. GetLenAndSpd();
  486. });
  487. _SpeedThread.IsBackground = true;
  488. _SpeedThread.Start();
  489. _SaveImgThread = new Thread(() =>
  490. {
  491. SaveImgThreadFunction();
  492. });
  493. _SaveImgThread.IsBackground = true;
  494. _SaveImgThread.Start();
  495. }
  496. #endregion
  497. #region 二次判断开关
  498. public void SetDefectPause(bool val)
  499. {
  500. DefectPauseForUser = val;
  501. }
  502. public bool GetDefectPause()
  503. {
  504. return DefectPauseForUser;
  505. }
  506. #endregion
  507. #region 打标开关
  508. public void SetDefectDB(bool val)
  509. {
  510. DefectDBForUser = val;
  511. }
  512. public bool GetDefectDB()
  513. {
  514. return DefectDBForUser;
  515. }
  516. #endregion
  517. #region 界面光源设置
  518. public void SetLightValue(int val)
  519. {
  520. FrmLightValue = val;
  521. if(IsInit)
  522. lightDev.SetLightDigitalValue(1, val);
  523. }
  524. #endregion
  525. #region 计米器控制
  526. /// <summary>
  527. /// 计米器清空
  528. /// </summary>
  529. private void ClearLengthCount()
  530. {
  531. if (confMgr.SysConfigParams.OpenLengthCount)
  532. {
  533. byte[] clearData = new byte[] { 0x01, 0x06, 0x00, 0x00, 0x00, 0x01, 0x48, 0x0a };
  534. lengthCounter.Write(clearData, 0, 8);
  535. //Thread.Sleep(100);
  536. Thread.Sleep(10);
  537. byte[] recv = new byte[64];
  538. //string recvdata = serialPort.ReadLine();
  539. //recv = recvdata.ToBytes();
  540. int readCnt = lengthCounter.BytesToRead;
  541. lengthCounter.Read(recv, 0, readCnt);
  542. }
  543. }
  544. /// <summary>
  545. /// 获取计米数据
  546. /// </summary>
  547. /// <returns></returns>
  548. private double GetLength()
  549. {
  550. //bool isFile = true;
  551. double length = -1;
  552. bool GetData = false;
  553. if (lengthCounter.IsOpen)
  554. {
  555. byte[] data = new byte[] { 0x01, 0x03, 0x00, 0x21, 0x00, 0x02, 0x94, 0x01 };
  556. lengthCounter.Write(data, 0, 8);
  557. Thread.Sleep(10);
  558. byte[] recv = new byte[64];
  559. //string recvdata = serialPort.ReadLine();
  560. //recv = recvdata.ToBytes();
  561. int readCnt = lengthCounter.BytesToRead;
  562. lengthCounter.Read(recv, 0, readCnt);
  563. byte[] bytes = new byte[4];
  564. for (int i = 0; i < readCnt; i++)
  565. {
  566. if (recv[i] == 0x01 && recv[i + 1] == 0x03 && recv[i + 2] == 0x04)
  567. {
  568. bytes[0] = recv[i + 3];
  569. bytes[1] = recv[i + 4];
  570. bytes[2] = recv[i + 5];
  571. bytes[3] = recv[i + 6];
  572. GetData = true;
  573. }
  574. }
  575. if (GetData)
  576. {
  577. if (BitConverter.IsLittleEndian)
  578. Array.Reverse(bytes);
  579. int spddata = BitConverter.ToInt32(bytes, 0);
  580. length = spddata / 100.0;
  581. //if (isFile)
  582. // length = -length;
  583. }
  584. if (length > 10000)
  585. return -1;
  586. }
  587. return length;
  588. }
  589. #endregion
  590. #region 后台
  591. #region 计米器位置和速度
  592. private object LockSpd = new object();
  593. private object LockDis = new object();
  594. private void SetSpd(double spd)
  595. {
  596. lock (LockSpd)
  597. {
  598. ActiveSpeed = spd;
  599. }
  600. }
  601. private double GetSpd()
  602. {
  603. double spd;
  604. lock (LockSpd)
  605. {
  606. spd = ActiveSpeed;
  607. }
  608. return spd;
  609. }
  610. private void SetDis(double dis)
  611. {
  612. lock (LockDis)
  613. {
  614. ActiveDis = dis;
  615. }
  616. }
  617. private double GetDis()
  618. {
  619. double dis;
  620. lock (LockDis)
  621. {
  622. dis = ActiveDis;
  623. }
  624. return dis;
  625. }
  626. #endregion
  627. #region 中断
  628. /// <summary>
  629. /// 中断工序运行
  630. /// </summary>
  631. /// <returns></returns>
  632. private bool isBreakProcessRun()
  633. {
  634. return statusMgr.Status == SystemStsEnum.Pause || statusMgr.Warning == WarningEnum.High;
  635. }
  636. #endregion
  637. #region 长度与速度流程
  638. /// <summary>
  639. /// 获取速度和长度
  640. /// </summary>
  641. private void GetLenAndSpd()
  642. {
  643. double stl = 0; //计米起始位置
  644. double etl = 0; //计米结束位置
  645. double spl = 0; //计算速度计米位置
  646. double yqjimi = 0; //计米长度
  647. double cehouDis = 0;//测厚位置记录
  648. double UseTime = 1;
  649. double preSpd = 0;//上次速度,防止速度出差
  650. double rioSpd = 0.3;//过冲
  651. while (true)
  652. {
  653. int spdcnt = 0;
  654. try
  655. {
  656. if (_cts.IsCancellationRequested)
  657. break;
  658. if (IsRuning)
  659. {
  660. ////暂停开始
  661. //stopWatch.Start();
  662. do
  663. {
  664. #if Online
  665. if (currKey > 0)
  666. {
  667. Records curRecord = Hashtable.Synchronized(htTask)[currKey] as Records;
  668. #region 实时速度
  669. if (confMgr.SysConfigParams.OpenLengthCount)
  670. {
  671. double length = GetLength();
  672. if (length >= 0)
  673. {
  674. if (!JmFtStart)
  675. {
  676. //第一次记录起始数据
  677. stl = 0;
  678. spl = 0;
  679. cehouDis = 0;
  680. JmFtStart = true;
  681. pRunSpeedWatch.Restart();
  682. }
  683. else
  684. {
  685. //1s计算一次实时速度
  686. double dt = pRunSpeedWatch.ElapsedMilliseconds;
  687. if (dt / 1000.0d > UseTime)
  688. {
  689. double spddis = Math.Abs(length - spl);
  690. spl = length;
  691. double runOnePicTime = dt / 1000.0d /( 60.0d);//总时间 分
  692. double spd = Math.Round(spddis / runOnePicTime, 2);
  693. //if (spd !=0&&((Math.Abs(spd - preSpd) / preSpd) > rioSpd))
  694. //{
  695. // spd = (Math.Abs(spd - preSpd))/4 + preSpd;
  696. //}
  697. preSpd = spd;
  698. SetSpd(spd);
  699. if (spdcnt > 2)
  700. {
  701. Log($"计米对比", $"计米器距离{Math.Round(spddis,2)},计米速度{Math.Round(spd,2)},计米时间{Math.Round(runOnePicTime,4)}", WarningEnum.Normal, false);
  702. spdcnt = 0;
  703. }
  704. spdcnt++;
  705. //重新计时
  706. pRunSpeedWatch.Restart();
  707. }
  708. etl = length;//记录当前读数
  709. yqjimi = Math.Round((etl - stl) / 1.00, 2); //记录长度
  710. SetDis(yqjimi);
  711. }
  712. lock (lockCurrKey)
  713. {
  714. curRecord.Len = yqjimi;
  715. curRecord.TimeLen = pStopWatch.ElapsedMilliseconds / 1000.0d / 60.0d;//总时间 分
  716. }
  717. double tRunSpd = GetSpd();//1s计算的实时速度
  718. //显示平均速度
  719. OnAutoRuning(new RunEventArgs(yqjimi, tRunSpd));
  720. #region 处理2次判定
  721. //处理2次判定
  722. double aveSpd = Math.Round(yqjimi / (pStopWatch.ElapsedMilliseconds / 1000.0d / (60.0d)), 2);
  723. double StopDecRunDis = tRunSpd / 60.0 * confMgr.SysConfigParams.StopDecTime / 2;
  724. double atcDis = (confMgr.SysConfigParams.StopLookDis - StopDecRunDis);
  725. //计米器判断暂停:瑕疵二次判断 存在问题
  726. if (confMgr.SysConfigParams.OpenLengthCountStop && DefectPauseForUser && defectPuaseList.Count > 0)
  727. {
  728. if ((yqjimi - atcDis) > (defectPuaseList[0].Y / 100))
  729. {
  730. //if ((yqjimi - atcDis) < (defectPuaseList[0].Y / 100 + 1))
  731. {
  732. Log($"二次判断", $"计米器{yqjimi},瑕疵位置{defectPuaseList[0].Y / 100},停车距离{confMgr.SysConfigParams.StopLookDis}m,停车减速时间{confMgr.SysConfigParams.StopDecTime}s,减速位移{StopDecRunDis},实际停车距离{atcDis},实时速度{tRunSpd},匀速{aveSpd}", WarningEnum.Normal, false);
  733. List<DefectInfo> lstEditDefect0 = defectPuaseList.Where(m => m.PhotoIndex == defectPuaseList[0].PhotoIndex).ToList();
  734. Log($"二次判断", $"(图像{defectPuaseList[0].PhotoIndex})已达观察台,瑕疵二次判断=》({string.Join(",", lstEditDefect0.Select(m => m.Code).ToArray())})是否包含在({string.Join(",", curRecord.ProductInfo.DefectPauseOption.ToArray())})中。", WarningEnum.Normal, false);
  735. //瑕疵选项过滤
  736. if (curRecord.ProductInfo.DefectPauseOption.Count == 0 || lstEditDefect0.Where(x => curRecord.ProductInfo.DefectPauseOption.Contains(x.Code)).Count() > 0)
  737. {
  738. Log($"二次判断", $"(图像{defectPuaseList[0].PhotoIndex})需瑕疵二次判断,已达观察台,进入暂停。", WarningEnum.Normal, false);
  739. if (lstEditDefect0.Where(x => DefectItemsPuaseNameList.Contains(x.Name)).Count() > 0)
  740. {
  741. Stop();
  742. //获取完整数据
  743. Thread.Sleep(500);
  744. var lstEditDefect = defectPuaseList.Where(m => m.PhotoIndex == defectPuaseList[0].PhotoIndex).ToList();
  745. #region 二级界面
  746. int liPhotoIndex = defectPuaseList[0].PhotoIndex;
  747. #region 加载界面
  748. if (defectPuaseImgList.ContainsKey(liPhotoIndex))
  749. {
  750. var pimage = (Bitmap)defectPuaseImgList[liPhotoIndex].ToBitmap().Clone();
  751. var pmat = defectPuaseImgList[liPhotoIndex].Clone();
  752. Task.Run(() =>
  753. {
  754. int liDefectCount = lstEditDefect.Count;
  755. ImageShowFrm frmDefect = new ImageShowFrm(liPhotoIndex, lstEditDefect, pimage);
  756. //frmDefect.Show();
  757. if (frmDefect.ShowDialog() == DialogResult.OK)
  758. {
  759. SysMgr.Instance.DelDefectEdit(curRecord, frmDefect.lstDel);
  760. OnAutoRuning(new RunEventArgs(liPhotoIndex, lstEditDefect, curRecord, pmat, frmDefect.lstDel));
  761. //double len = (double)this.lblLen.Tag;
  762. //this.reDrawDefectPoints(curRecord.DefectInfoList, new double[] { 0, Math.Round(curRecord.FaceWidthMax + 0.005f, 2) }, new double[] { 0, len });
  763. Log($"二次检测", $"本次忽略{frmDefect.lstDel.Count}个瑕疵,本张图由{liDefectCount} -> {lstEditDefect.Count},总数{curRecord.DefectInfoList.Count}");
  764. }
  765. else
  766. {
  767. OnAutoRuning(new RunEventArgs(liPhotoIndex, lstEditDefect, curRecord, pmat, null));
  768. }
  769. });
  770. }
  771. else
  772. Log($"二次检测", $"本次图像已检测完成");
  773. #endregion
  774. //OnAutoRuning(new RunEventArgs(liPhotoIndex, lstEditDefect, curRecord, defectPuaseImgList[liPhotoIndex]));
  775. #endregion
  776. }
  777. }
  778. Log($"二次判断删除", $"{defectPuaseList[0].PhotoIndex}-{testCnt}", WarningEnum.Normal, false);
  779. lstEditDefect0 = defectPuaseList.Where(m => m.PhotoIndex == defectPuaseList[0].PhotoIndex).ToList();
  780. if (lstEditDefect0.Count > 0 && defectPuaseImgList.Count > 0)
  781. {
  782. Mat mt;
  783. defectPuaseImgList.TryRemove(lstEditDefect0[0].PhotoIndex, out mt);
  784. }
  785. //foreach (var item in lstEditDefect0)
  786. {
  787. lock (lock_defectPuase)
  788. {
  789. defectPuaseList.RemoveAll(m => m.PhotoIndex == defectPuaseList[0].PhotoIndex);
  790. //defectPuaseList.Remove(item);
  791. }
  792. }
  793. }
  794. //else
  795. //{
  796. // Log($"二次判断", $"速度过快,超过展示位置!实时速度{tRunSpd},{defectPuaseList[0].PhotoIndex}-{testCnt}", WarningEnum.Low, true);
  797. //}
  798. }
  799. }
  800. //计米器判定打标
  801. if(DefectDBForUser && defectDBList.Count >0)
  802. {
  803. //Log($"打标tt", $"计米器{yqjimi},瑕疵位置{defectDBList[0].PicY / 100},拍照位置{defectDBList[0].CurrDis},打标机距离{confMgr.SysConfigParams.CamToDBDis}m,", WarningEnum.Normal, false);
  804. //判断是否开启打标
  805. double dabtudis = 4096.0 / (double)confMgr.SysConfigParams.Cm2px_y / 100.0;
  806. if ((yqjimi - defectDBList[0].CurrDis + (dabtudis - (defectDBList[0].PicY / 100.0)) - confMgr.SysConfigParams.CamToDBDis) >= 0)
  807. {
  808. Log($"打标", $"计米器{yqjimi},瑕疵位置{dabtudis}-{defectDBList[0].PicY / 100.0}={(dabtudis - (defectDBList[0].PicY / 100.0))},拍照位置{defectDBList[0].CurrDis},打标机距离{confMgr.SysConfigParams.CamToDBDis}m,", WarningEnum.Normal, false);
  809. StartDB();
  810. Log($"打标判断删除", $"{defectDBList[0].PhotoIndex}-{defectDBList[0].Name}", WarningEnum.Normal, false);
  811. defectDBList.RemoveAt(0);
  812. }
  813. }
  814. #endregion
  815. }
  816. }
  817. #endregion
  818. #endif
  819. #region 堆积显示
  820. OnAutoRuning(new RunEventArgs(_matList1.Count, _matList2.Count, defectLib.GetDefectInfo()));
  821. //System.GC.Collect();
  822. #endregion
  823. #if Online
  824. lock (lockCurrKey)
  825. {
  826. #region 换卷长度提示
  827. if (confMgr.SysConfigParams.OpenLengthCount)
  828. {
  829. if (curRecord.ProductInfo.residueWarnningLen > 0 && yqjimi > curRecord.ProductInfo.residueWarnningLen)
  830. {
  831. Log($"告警", $"已经达到换卷长度最大值{curRecord.ProductInfo.residueWarnningLen}-当前长度{yqjimi}-", WarningEnum.High);
  832. }
  833. }
  834. #endregion
  835. #region 测厚停止
  836. if (confMgr.SysConfigParams.OpenLengthCount && curRecord.ProductInfo.OpenThicknessDetection)
  837. {
  838. if (curRecord.ProductInfo.ThicknessDetectionStopDis > 0 && (yqjimi - cehouDis) > curRecord.ProductInfo.ThicknessDetectionStopDis)
  839. {
  840. Stop();
  841. Log($"测厚提示", $"已经达到测厚位置{curRecord.ProductInfo.ThicknessDetectionStopDis}-当前前进长度{(yqjimi - cehouDis)}-", WarningEnum.High);
  842. }
  843. }
  844. #endregion
  845. }
  846. }
  847. #endif
  848. Thread.Sleep(200);
  849. } while (!isBreakProcessRun());
  850. //暂停中断
  851. //stopWatch.Stop();
  852. //pStopWatch.Stop();
  853. //_isRuning = false;
  854. }
  855. Thread.Sleep(10);
  856. }
  857. catch (Exception e)
  858. {
  859. _isRuning = false;
  860. Log("运行报警", "计米流程运行出错:" + e.Message + "\n", WarningEnum.High);
  861. }
  862. }
  863. }
  864. #endregion
  865. #region 相机线程1 && 二次判定
  866. /// <summary>
  867. /// 相机1采图预处理
  868. /// </summary>
  869. private void Cam1ThreadFunction()
  870. {
  871. int errStep = 0;
  872. #if Online
  873. #else
  874. string imgfilePath = "D:\\CPL\\img\\L1.bmp";
  875. Mat timg = new Mat(imgfilePath);
  876. timg = timg.Flip(FlipMode.XY);
  877. #endif
  878. while (true)
  879. {
  880. try
  881. {
  882. if (_cts.IsCancellationRequested)
  883. break;
  884. if (IsRuning)
  885. {
  886. ////暂停开始
  887. //stopWatch.Start();
  888. do
  889. {
  890. #region 实时采图
  891. #if Online
  892. //采集图片
  893. AcquisitionMat acq = _LinecamDev1.GetFrames(100);
  894. if (acq.GrabStatus == "GrabPass")
  895. {
  896. #else
  897. Thread.Sleep(2500);
  898. AcquisitionMat acq = new AcquisitionMat();
  899. {
  900. acq.GrabStatus = "GrabPass";
  901. acq.Image = timg.Clone();
  902. Log($"图像预处理", $"模拟相机1-{Cam1Cnt}", WarningEnum.Normal, true);
  903. }
  904. if (acq.GrabStatus == "GrabPass")
  905. {
  906. #endif
  907. //专用二次判断处理
  908. #if true
  909. #region 处理2次判定
  910. if (!confMgr.SysConfigParams.OpenLengthCountStop)
  911. {
  912. //处理2次判定
  913. //暂停:瑕疵二次判断
  914. if (DefectPauseForUser )
  915. {
  916. errStep = 11;
  917. Records curRecord = Hashtable.Synchronized(htTask)[currKey] as Records;
  918. int liPhotoIndex = Cam1Cnt - confMgr.SysConfigParams.StopImageCnt;
  919. #if false
  920. var havePause = curRecord.dicPhoto_Defect.Where(x => x.Key <= liPhotoIndex && x.Value == true);
  921. if(havePause != null)
  922. {
  923. foreach (var item in havePause)
  924. {
  925. liPhotoIndex = item.Key;
  926. break;
  927. }
  928. }
  929. #endif
  930. //Log($"二次判断2", $"图像{scanPhotos0.photoIndex} {liPhotoIndex}={scanPhotos0.photoIndex}-{confMgr.SysConfigParams.StopImageCnt};{JsonConvert.SerializeObject(curRecord.dicPhoto_Defect)}", WarningEnum.Normal, false);
  931. if (liPhotoIndex >= 0 && curRecord.dicPhoto_Defect.ContainsKey(liPhotoIndex) && curRecord.dicPhoto_Defect[liPhotoIndex] )
  932. {
  933. if (defectPuaseList.Count > 0)
  934. {
  935. errStep = 12;
  936. List<DefectInfo> lstEditDefect = defectPuaseList.Where(m => m.PhotoIndex == liPhotoIndex).ToList();
  937. Log($"二次判断2", $"(图像{liPhotoIndex})已达观察台,瑕疵二次判断=》({string.Join(",", lstEditDefect.Select(m => m.Code).ToArray())})是否包含在({string.Join(",", curRecord.ProductInfo.DefectPauseOption.ToArray())})中。", WarningEnum.Normal, false);
  938. //瑕疵选项过滤
  939. if (curRecord.ProductInfo.DefectPauseOption.Count == 0 || lstEditDefect.Where(x => curRecord.ProductInfo.DefectPauseOption.Contains(x.Code)).Count() > 0)
  940. {
  941. Log($"二次判断2", $"(图像{liPhotoIndex})需瑕疵二次判断,已达观察台,进入暂停。速度:{GetSpd()}");
  942. // if (lstEditDefect.Where(x => x.Code == "jietou").Count() > 0)
  943. if (lstEditDefect.Where(x => DefectItemsPuaseNameList.Contains(x.Name)).Count() > 0)
  944. {
  945. Stop();
  946. //获取完整数据
  947. Thread.Sleep(500);
  948. lstEditDefect = defectPuaseList.Where(m => m.PhotoIndex == liPhotoIndex).ToList();
  949. //获取完整数据
  950. #region 二级界面
  951. #region 加载界面
  952. if (defectPuaseImgList.ContainsKey(liPhotoIndex))
  953. {
  954. var pmat = defectPuaseImgList[liPhotoIndex].Clone();
  955. //OnAutoRuning(new RunEventArgs(liPhotoIndex, lstEditDefect, curRecord, pmat));
  956. #if true
  957. var pimage = (Bitmap)defectPuaseImgList[liPhotoIndex].ToBitmap().Clone();
  958. Task.Run(() =>
  959. {
  960. int liDefectCount = lstEditDefect.Count;
  961. ImageShowFrm frmDefect = new ImageShowFrm(liPhotoIndex, lstEditDefect, pimage);
  962. //if (frmDefect.ShowDialog(_FatherFrm) == DialogResult.OK)
  963. if (frmDefect.ShowDialog() == DialogResult.OK)
  964. {
  965. SysMgr.Instance.DelDefectEdit(curRecord, frmDefect.lstDel);
  966. OnAutoRuning(new RunEventArgs(liPhotoIndex, lstEditDefect, curRecord, pmat, frmDefect.lstDel));
  967. Log($"二次检测2", $"本次忽略{frmDefect.lstDel.Count}个瑕疵,本张图由{liDefectCount} -> {lstEditDefect.Count},总数{curRecord.DefectInfoList.Count}");
  968. }
  969. else
  970. {
  971. OnAutoRuning(new RunEventArgs(liPhotoIndex, lstEditDefect, curRecord, pmat, null));
  972. }
  973. });
  974. #endif
  975. }
  976. else
  977. Log($"二次检测2", $"本次图像已检测完成");
  978. #endregion
  979. //OnAutoRuning(new RunEventArgs(liPhotoIndex, lstEditDefect, curRecord, defectPuaseImgList[liPhotoIndex]));
  980. #endregion
  981. }
  982. errStep = 18;
  983. }
  984. Log($"二次判断删除", $"{liPhotoIndex}-{testCnt}", WarningEnum.Normal, false);
  985. lstEditDefect = defectPuaseList.Where(m => m.PhotoIndex == liPhotoIndex).ToList();
  986. if (lstEditDefect.Count > 0 && defectPuaseImgList.Count > 0)
  987. {
  988. Mat mt;
  989. defectPuaseImgList.TryRemove(lstEditDefect[0].PhotoIndex, out mt);
  990. }
  991. //foreach (var item in lstEditDefect)
  992. {
  993. lock (lock_defectPuase)
  994. {
  995. defectPuaseList.RemoveAll(m => m.PhotoIndex == liPhotoIndex);
  996. //defectPuaseList.Remove(item);
  997. }
  998. }
  999. }
  1000. else
  1001. {
  1002. Stop();
  1003. Log($"二次判断2", $"(图像{liPhotoIndex})-缺陷详情未在时序内获得!", WarningEnum.Low, true);
  1004. }
  1005. #if false
  1006. curRecord.dicPhoto_Defect.TryUpdate(liPhotoIndex, false, true);
  1007. #endif
  1008. }
  1009. //else
  1010. // Log($"二次判断2", $"(图像{liPhotoIndex})-处理未跟上", WarningEnum.Low, false);
  1011. }
  1012. //time += $"->处理2次判定({stopWatch.ElapsedMilliseconds})";
  1013. }
  1014. #endregion
  1015. #endif
  1016. //预处理
  1017. Stopwatch stopWatch = new Stopwatch();
  1018. //Log($"图像预处理", $"相机1-{Cam1Cnt}", WarningEnum.Normal, false);
  1019. string time = "";
  1020. stopWatch.Start();
  1021. Mat img = acq.Image.Clone();
  1022. //图像镜像
  1023. if (confMgr.SysConfigParams.Cam1_flipXY)
  1024. {
  1025. img = img.Flip(FlipMode.XY);
  1026. //Cv2.Flip(img, img, FlipMode.XY);//翻转
  1027. }
  1028. time += $"->相机1翻转({stopWatch.ElapsedMilliseconds})";
  1029. //显示
  1030. //OnAutoRuning(new RunEventArgs(1, img));
  1031. //lock (_lockOpenCV)
  1032. {
  1033. //存在数据队列
  1034. if (currKey != 0 || htTask.ContainsKey(currKey))
  1035. {
  1036. //保存图片
  1037. if (confMgr.SysConfigParams.CamImag.AutoSave && !string.IsNullOrEmpty(confMgr.SysConfigParams.CamImag.SavePath))
  1038. {
  1039. Records curRecord = Hashtable.Synchronized(htTask)[currKey] as Records;
  1040. string dirPath = Util.CreateSubDir(confMgr.SysConfigParams.CamImag.SavePath, new List<string> { $"{curRecord.BarCode}_{curRecord.BarCodeName}" });
  1041. //OpenCvSharp.Extensions.BitmapConverter.ToBitmap(img).Save($"{dirPath}Cam1-{Cam1Cnt}.bmp", ImageFormat.Bmp);
  1042. AddImageSave($"{dirPath}Cam1-{Cam1Cnt}.bmp", img);
  1043. }
  1044. if (_matList1.Count > listCntMax)
  1045. {
  1046. Log($"堆积过多", $"相机1-缓存{_matList1.Count}大于{listCntMax}", WarningEnum.High);
  1047. //_matList1.Dequeue();
  1048. System.GC.Collect();
  1049. }
  1050. Mat mat = img;
  1051. try
  1052. {
  1053. errStep = 1;
  1054. //反转+相机索引调换
  1055. //lock (_lockOpenCV)
  1056. {
  1057. //裁边,两侧和中间重合部分
  1058. if (confMgr.SysConfigParams.MidCoin > 0)//中间重合部分
  1059. {
  1060. errStep = 3;
  1061. int width = mat.Width - confMgr.SysConfigParams.MidCoin / 2;
  1062. mat = OpencvUtils.CutImage(mat, 0, 0, width, mat.Height);
  1063. time += $"->相机1-去重({stopWatch.ElapsedMilliseconds})";
  1064. }
  1065. }
  1066. errStep = 4;
  1067. //左裁边
  1068. int marginWidth0;
  1069. var edgetype = EnumExtension.Convert2Enum<EdgeDefectType>(CurrProductModel.EdgeDefectType);
  1070. mat = OpencvUtils.getMaxInsetRect2(mat, true, CurrProductModel.EdgeHoleCut, edgetype == EdgeDefectType.AI, out marginWidth0);
  1071. //存储裁边异常相机图 差异5cm
  1072. if (_marginWidth1 == 0)
  1073. _marginWidth1 = marginWidth0;
  1074. if (!confMgr.SysConfigParams.CamImag.AutoSave && Math.Abs(marginWidth0 - _marginWidth1) > (10 * confMgr.SysConfigParams.Cm2px_x) && !string.IsNullOrEmpty(confMgr.SysConfigParams.CamImag.SavePath))
  1075. {
  1076. Records curRecord = Hashtable.Synchronized(htTask)[currKey] as Records;
  1077. string dirPath = Util.CreateSubDir(confMgr.SysConfigParams.CamImag.SavePath, new List<string> { $"{curRecord.BarCode}_{curRecord.BarCodeName}" });
  1078. AddImageSave($"{dirPath}Cam1-{Cam1Cnt}.bmp", img);
  1079. Log($"图像预处理", $"(相机1-图像{Cam1Cnt})-裁边异常:{marginWidth0}-{_marginWidth1} 》 {10 * confMgr.SysConfigParams.Cm2px_x}", WarningEnum.Normal, false);
  1080. }
  1081. _marginWidth1 = marginWidth0;
  1082. errStep = 5;
  1083. time += $"->相机1裁边({stopWatch.ElapsedMilliseconds})";
  1084. Log($"图像预处理", $"(相机1-图像{Cam1Cnt})-左图去重后:{mat.Width}*{mat.Height}," + $"重复值:{confMgr.SysConfigParams.MidCoin / 2} + 时间{time}", WarningEnum.Normal, false);
  1085. //System.GC.Collect();
  1086. }
  1087. catch (Exception e)
  1088. {
  1089. Log($"图像处理", $"异常({errStep}):(相机1-图像{Cam1Cnt})-{e.Message}", WarningEnum.High);
  1090. }
  1091. //Log($"图像1入队列", $"相机1-{Cam1Cnt}", WarningEnum.Normal, false);
  1092. //Cv2.Flip(img, img, FlipMode.XY);//翻转
  1093. _matList1.Enqueue(new ScanPhotoInfo(0, Cam1Cnt++, mat.Clone()));
  1094. }
  1095. else
  1096. Log($"相机1", $"(图像)-未扫码,图像丢弃!", WarningEnum.Low);
  1097. }
  1098. }
  1099. #endregion
  1100. //System.GC.Collect();
  1101. Thread.Sleep(50);
  1102. } while (!isBreakProcessRun());
  1103. //暂停中断
  1104. //stopWatch.Stop();
  1105. pStopWatch.Stop();
  1106. //_isRuning = false;
  1107. }
  1108. else
  1109. {
  1110. //防止内存爆满
  1111. AcquisitionMat acq = _LinecamDev1.GetFrames(10);
  1112. }
  1113. Thread.Sleep(50);
  1114. }
  1115. catch (Exception e)
  1116. {
  1117. _isRuning = false;
  1118. Log("运行报警", $"相机1流程运行出错{errStep}:" + e.Message + "\n", WarningEnum.High);
  1119. }
  1120. }
  1121. }
  1122. #endregion
  1123. #region 相机线程2 && 图片位置
  1124. /// <summary>
  1125. /// 相机2采图预处理
  1126. /// </summary>
  1127. private void Cam2ThreadFunction()
  1128. {
  1129. #if Online
  1130. #else
  1131. string imgfilePath = "D:\\CPL\\img\\R1.bmp";
  1132. Mat timg = new Mat(imgfilePath);
  1133. timg = timg.Flip(FlipMode.XY);
  1134. #endif
  1135. while (true)
  1136. {
  1137. try
  1138. {
  1139. if (_cts.IsCancellationRequested)
  1140. break;
  1141. if (IsRuning)
  1142. {
  1143. ////暂停开始
  1144. //stopWatch.Start();
  1145. do
  1146. {
  1147. #region 实时采图
  1148. #if Online
  1149. //采集图片
  1150. AcquisitionMat acq = _LinecamDev2.GetFrames(10);
  1151. if (acq.GrabStatus == "GrabPass")
  1152. {
  1153. #else
  1154. Thread.Sleep(2500);
  1155. AcquisitionMat acq = new AcquisitionMat();
  1156. {
  1157. acq.GrabStatus = "GrabPass";
  1158. acq.Image = timg;
  1159. Log($"图像预处理", $"模拟相机2-{Cam2Cnt}", WarningEnum.Normal, true);
  1160. }
  1161. if (acq.GrabStatus == "GrabPass")
  1162. {
  1163. #endif
  1164. //获取图片成功,说明正好拍完照片,获取当前计米器位置
  1165. double picDis = GetDis();
  1166. Mat img = acq.Image.Clone();
  1167. //预处理
  1168. Stopwatch stopWatch = new Stopwatch();
  1169. //Log($"图像预处理", $"相机2-{Cam2Cnt}", WarningEnum.Normal, false);
  1170. string time = "";
  1171. stopWatch.Start();
  1172. //图像镜像
  1173. if (confMgr.SysConfigParams.Cam2_flipXY )
  1174. {
  1175. img = img.Flip(FlipMode.XY);
  1176. //Cv2.Flip(img, img, FlipMode.XY);//翻转
  1177. }
  1178. time += $"->相机2翻转({stopWatch.ElapsedMilliseconds})";
  1179. //显示
  1180. //OnAutoRuning(new RunEventArgs(2, img));
  1181. //lock (_lockOpenCV)
  1182. {
  1183. //存在数据队列
  1184. if (currKey != 0 || htTask.ContainsKey(currKey))
  1185. {
  1186. //保存图片
  1187. if (confMgr.SysConfigParams.CamImag.AutoSave && !string.IsNullOrEmpty(confMgr.SysConfigParams.CamImag.SavePath))
  1188. {
  1189. Records curRecord = Hashtable.Synchronized(htTask)[currKey] as Records;
  1190. string dirPath = Util.CreateSubDir(confMgr.SysConfigParams.CamImag.SavePath, new List<string> { $"{curRecord.BarCode}_{curRecord.BarCodeName}" });
  1191. //OpenCvSharp.Extensions.BitmapConverter.ToBitmap(img).Save($"{dirPath}Cam2-{Cam2Cnt}.bmp", ImageFormat.Bmp);
  1192. AddImageSave($"{dirPath}Cam2-{Cam2Cnt}.bmp", img);
  1193. }
  1194. if (_matList2.Count > listCntMax)
  1195. {
  1196. Log($"堆积过多", $"相机2-缓存{_matList2.Count}大于{listCntMax}", WarningEnum.High);
  1197. //_matList2.Dequeue();
  1198. System.GC.Collect();
  1199. }
  1200. int errStep = 0;
  1201. Mat mat = img;
  1202. try
  1203. {
  1204. errStep = 1;
  1205. //反转+相机索引调换
  1206. //lock (_lockOpenCV)
  1207. {
  1208. //裁边,两侧和中间重合部分
  1209. if (confMgr.SysConfigParams.MidCoin > 0)//中间重合部分
  1210. {
  1211. errStep = 3;
  1212. int width = mat.Width - confMgr.SysConfigParams.MidCoin / 2;
  1213. mat = OpencvUtils.CutImage(mat, confMgr.SysConfigParams.MidCoin / 2, 0, width, mat.Height);
  1214. time += $"->相机2-去重({stopWatch.ElapsedMilliseconds})";
  1215. }
  1216. }
  1217. errStep = 4;
  1218. //右裁边
  1219. int marginWidth0;
  1220. var edgetype = EnumExtension.Convert2Enum<EdgeDefectType>(CurrProductModel.EdgeDefectType);
  1221. mat = OpencvUtils.getMaxInsetRect2(mat, false, CurrProductModel.EdgeHoleCut, edgetype == EdgeDefectType.AI, out marginWidth0);
  1222. //存储裁边异常相机图 差异5cm
  1223. if (_marginWidth2 == 0)
  1224. _marginWidth2 = marginWidth0;
  1225. if (!confMgr.SysConfigParams.CamImag.AutoSave && Math.Abs(marginWidth0 - _marginWidth2) > (10 * confMgr.SysConfigParams.Cm2px_x) && !string.IsNullOrEmpty(confMgr.SysConfigParams.CamImag.SavePath))
  1226. {
  1227. Records curRecord = Hashtable.Synchronized(htTask)[currKey] as Records;
  1228. string dirPath = Util.CreateSubDir(confMgr.SysConfigParams.CamImag.SavePath, new List<string> { $"{curRecord.BarCode}_{curRecord.BarCodeName}" });
  1229. AddImageSave($"{dirPath}Cam2-{Cam2Cnt}.bmp", img);
  1230. Log($"图像预处理", $"(相机2-图像{Cam2Cnt})-裁边异常:{marginWidth0}-{_marginWidth2} 》 {10 * confMgr.SysConfigParams.Cm2px_x}", WarningEnum.Normal, false);
  1231. }
  1232. _marginWidth2 = marginWidth0;
  1233. errStep = 5;
  1234. time += $"->相机2裁边({stopWatch.ElapsedMilliseconds})";
  1235. Log($"图像预处理", $"(相机2-图像{Cam2Cnt})-右图去重后:{mat.Width}*{mat.Height}," + $"重复值:{confMgr.SysConfigParams.MidCoin / 2} + 时间{time}", WarningEnum.Normal, false);
  1236. }
  1237. catch (Exception e)
  1238. {
  1239. Log($"图像处理", $"异常({errStep}):(相机2-图像{Cam2Cnt})-{e.Message}", WarningEnum.High);
  1240. }
  1241. //Log($"图像2入队列", $"相机2-{Cam1Cnt}", WarningEnum.Normal, false);
  1242. //Cv2.Flip(img, img, FlipMode.XY);//翻转
  1243. _matList2.Enqueue(new ScanPhotoInfo(1, Cam2Cnt++, mat.Clone(), picDis));
  1244. //System.GC.Collect();
  1245. }
  1246. else
  1247. Log($"相机2", $"(图像)-未扫码,图像丢弃!", WarningEnum.Low);
  1248. }
  1249. }
  1250. #endregion
  1251. //System.GC.Collect();
  1252. Thread.Sleep(50);
  1253. } while (!isBreakProcessRun());
  1254. //暂停中断
  1255. //stopWatch.Stop();
  1256. pStopWatch.Stop();
  1257. //_isRuning = false;
  1258. }
  1259. else
  1260. {
  1261. //防止内存爆满
  1262. AcquisitionMat acq = _LinecamDev2.GetFrames(10);
  1263. }
  1264. Thread.Sleep(50);
  1265. }
  1266. catch (Exception e)
  1267. {
  1268. _isRuning = false;
  1269. Log("运行报警", "相机1流程运行出错:" + e.Message + "\n", WarningEnum.High);
  1270. }
  1271. }
  1272. }
  1273. #endregion
  1274. #region 处理线程
  1275. int testCnt = 0;
  1276. /// <summary>
  1277. /// 后台运行主线程
  1278. /// </summary>
  1279. private void MainThreadFunction()
  1280. {
  1281. Mat acq1 = new Mat();
  1282. Mat acq2 = new Mat();
  1283. #if Online
  1284. #else
  1285. string imgfilePath1 = "D:\\CPL\\img\\L1.bmp";
  1286. string imgfilePath2 = "D:\\CPL\\img\\R1.bmp";
  1287. Mat timg1 = new Mat(imgfilePath1);
  1288. timg1 = timg1.Flip(FlipMode.XY);
  1289. Mat timg2 = new Mat(imgfilePath2);
  1290. timg2 = timg1.Flip(FlipMode.XY);
  1291. #endif
  1292. while (true)
  1293. {
  1294. int errStep = 0;
  1295. try
  1296. {
  1297. if (_cts.IsCancellationRequested)
  1298. break;
  1299. if (IsRuning)
  1300. {
  1301. ////暂停开始
  1302. //stopWatch.Start();
  1303. do
  1304. {
  1305. #if Online_One
  1306. #region 等待图片
  1307. #if Online
  1308. //采集图片
  1309. AcquisitionMat varacq1 = _LinecamDev1.GetFrames(10);
  1310. AcquisitionMat varacq2 = _LinecamDev2.GetFrames(10);
  1311. #else
  1312. AcquisitionMat varacq1 = new AcquisitionMat();
  1313. {
  1314. varacq1.GrabStatus = "GrabPass";
  1315. varacq1.Image = timg1;
  1316. Log($"图像预处理", $"模拟相机1-{Cam1Cnt}", WarningEnum.Normal, true);
  1317. }
  1318. AcquisitionMat varacq2 = new AcquisitionMat();
  1319. {
  1320. varacq2.GrabStatus = "GrabPass";
  1321. varacq2.Image = timg2;
  1322. Log($"图像预处理", $"模拟相机2-{Cam2Cnt}", WarningEnum.Normal, true);
  1323. }
  1324. #endif
  1325. if (varacq1.GrabStatus == "GrabPass")
  1326. {
  1327. acq1 = varacq1.Image.Clone();
  1328. _isHaveImgL = true;
  1329. Cam1Cnt++;
  1330. }
  1331. if (varacq2.GrabStatus == "GrabPass")
  1332. {
  1333. acq2 = varacq2.Image.Clone();
  1334. _isHaveImgR = true;
  1335. Cam2Cnt++;
  1336. }
  1337. if (_isHaveImgL && _isHaveImgR)
  1338. {
  1339. errStep = 1;
  1340. Stopwatch stopWatch = new Stopwatch();
  1341. string time = "";
  1342. Records curRecord = Hashtable.Synchronized(htTask)[currKey] as Records;
  1343. try
  1344. {
  1345. if (Cam1Cnt != Cam2Cnt)
  1346. {
  1347. Log($"图像预处理", $"图像错位{Cam1Cnt}-{Cam2Cnt}", WarningEnum.High);
  1348. continue;
  1349. }
  1350. #region 处理2次判定
  1351. if (!confMgr.SysConfigParams.OpenLengthCountStop)
  1352. {
  1353. //处理2次判定
  1354. //暂停:瑕疵二次判断
  1355. if (DefectPauseForUser)
  1356. {
  1357. stopWatch.Restart();
  1358. errStep = 2;
  1359. int liPhotoIndex = Cam1Cnt - confMgr.SysConfigParams.StopImageCnt - 1;
  1360. if (liPhotoIndex >= 0 && curRecord.dicPhoto_Defect.ContainsKey(liPhotoIndex) && curRecord.dicPhoto_Defect[liPhotoIndex] && curRecord.DefectInfoList != null)
  1361. {
  1362. if (defectPuaseList.Count > 0)
  1363. {
  1364. errStep = 3;
  1365. List<DefectInfo> lstEditDefect = defectPuaseList.Where(m => m.PhotoIndex == liPhotoIndex).ToList();
  1366. Log($"二次判断2", $"(图像{liPhotoIndex})已达观察台,瑕疵二次判断=》({string.Join(",", lstEditDefect.Select(m => m.Code).ToArray())})是否包含在({string.Join(",", curRecord.ProductInfo.DefectPauseOption.ToArray())})中。", WarningEnum.Normal, false);
  1367. //瑕疵选项过滤
  1368. if (curRecord.ProductInfo.DefectPauseOption.Count == 0 || lstEditDefect.Where(x => curRecord.ProductInfo.DefectPauseOption.Contains(x.Code)).Count() > 0)
  1369. {
  1370. Log($"二次判断2", $"(图像{liPhotoIndex})需瑕疵二次判断,已达观察台,进入暂停。速度:{GetSpd()}");
  1371. // if (lstEditDefect.Where(x => x.Code == "jietou").Count() > 0)
  1372. if (lstEditDefect.Where(x => DefectItemsPuaseNameList.Contains(x.Name)).Count() > 0)
  1373. {
  1374. Stop();
  1375. //获取完整数据
  1376. Thread.Sleep(500);
  1377. lstEditDefect = defectPuaseList.Where(m => m.PhotoIndex == liPhotoIndex).ToList();
  1378. //获取完整数据
  1379. #region 二级界面
  1380. #region 加载界面
  1381. if (defectPuaseImgList.ContainsKey(liPhotoIndex))
  1382. {
  1383. var pimage = (Bitmap)defectPuaseImgList[liPhotoIndex].ToBitmap().Clone();
  1384. var pmat = defectPuaseImgList[liPhotoIndex].Clone();
  1385. Task.Run(() =>
  1386. {
  1387. int liDefectCount = lstEditDefect.Count;
  1388. ImageShowFrm frmDefect = new ImageShowFrm(lstEditDefect, pimage);
  1389. //frmDefect.Show();
  1390. if (frmDefect.ShowDialog(_FatherFrm) == DialogResult.OK)
  1391. {
  1392. SysMgr.Instance.DelDefectEdit(curRecord, frmDefect.lstDel);
  1393. OnAutoRuning(new RunEventArgs(liPhotoIndex, lstEditDefect, curRecord, pmat, frmDefect.lstDel));
  1394. //double len = (double)this.lblLen.Tag;
  1395. //this.reDrawDefectPoints(curRecord.DefectInfoList, new double[] { 0, Math.Round(curRecord.FaceWidthMax + 0.005f, 2) }, new double[] { 0, len });
  1396. Log($"二次检测2", $"本次忽略{frmDefect.lstDel.Count}个瑕疵,本张图由{liDefectCount} -> {lstEditDefect.Count},总数{curRecord.DefectInfoList.Count}");
  1397. }
  1398. else
  1399. {
  1400. OnAutoRuning(new RunEventArgs(liPhotoIndex, lstEditDefect, curRecord, pmat, null));
  1401. }
  1402. });
  1403. }
  1404. else
  1405. Log($"二次检测2", $"本次图像已检测完成");
  1406. #endregion
  1407. //OnAutoRuning(new RunEventArgs(liPhotoIndex, lstEditDefect, curRecord, defectPuaseImgList[liPhotoIndex]));
  1408. #endregion
  1409. }
  1410. errStep = 3;
  1411. }
  1412. Log($"二次判断删除", $"{liPhotoIndex}-{testCnt}", WarningEnum.Normal, false);
  1413. lstEditDefect = defectPuaseList.Where(m => m.PhotoIndex == liPhotoIndex).ToList();
  1414. if (lstEditDefect.Count > 0 && defectPuaseImgList.Count > 0)
  1415. {
  1416. Mat mt;
  1417. defectPuaseImgList.TryRemove(lstEditDefect[0].PhotoIndex, out mt);
  1418. }
  1419. //foreach (var item in lstEditDefect)
  1420. {
  1421. lock (lock_defectPuase)
  1422. {
  1423. defectPuaseList.RemoveAll(m => m.PhotoIndex == liPhotoIndex);
  1424. //defectPuaseList.Remove(item);
  1425. }
  1426. }
  1427. }
  1428. else
  1429. Log($"二次判断2", $"(图像{liPhotoIndex})-缺陷未获得", WarningEnum.Low, false);
  1430. }
  1431. Log($"图像预处理", $"(图像{Cam1Cnt - 1})-处理2次判定:{stopWatch.ElapsedMilliseconds}", WarningEnum.Normal, false);
  1432. //else
  1433. // Log($"二次判断2", $"(图像{liPhotoIndex})-处理未跟上", WarningEnum.Low, false);
  1434. }
  1435. //time += $"->处理2次判定({stopWatch.ElapsedMilliseconds})";
  1436. }
  1437. #endregion
  1438. #region 相机图片保存
  1439. errStep = 4;
  1440. //保存图片
  1441. if (confMgr.SysConfigParams.CamImag.AutoSave && !string.IsNullOrEmpty(confMgr.SysConfigParams.CamImag.SavePath))
  1442. {
  1443. stopWatch.Restart();
  1444. string dirPath = Util.CreateSubDir(confMgr.SysConfigParams.CamImag.SavePath, new List<string> { $"{curRecord.BarCode}_{curRecord.BarCodeName}" });
  1445. AddImageSave($"{dirPath}Cam1-{Cam1Cnt}.bmp", acq1);
  1446. AddImageSave($"{dirPath}Cam2-{Cam2Cnt}.bmp", acq2);
  1447. Log($"图像预处理", $"(图像{Cam1Cnt - 1})-相机图片保存:{stopWatch.ElapsedMilliseconds}", WarningEnum.Normal, false);
  1448. }
  1449. if (_matList2.Count > listCntMax)
  1450. {
  1451. Log($"堆积过多", $"相机-缓存{_matList2.Count}大于{listCntMax}", WarningEnum.High);
  1452. //_matList2.Dequeue();
  1453. System.GC.Collect();
  1454. }
  1455. #endregion
  1456. //预处理
  1457. stopWatch.Restart();
  1458. #region 去重
  1459. if (confMgr.SysConfigParams.MidCoin > 0)//中间重合部分
  1460. {
  1461. errStep = 6;
  1462. int width = acq1.Width - confMgr.SysConfigParams.MidCoin / 2;
  1463. acq1 = OpencvUtils.CutImage(acq1, confMgr.SysConfigParams.MidCoin / 2, 0, width, acq1.Height);
  1464. acq2 = OpencvUtils.CutImage(acq2, 0, 0, width, acq2.Height);
  1465. time += $"->相机-去重({stopWatch.ElapsedMilliseconds})";
  1466. }
  1467. #endregion
  1468. #region 裁边
  1469. errStep = 7;
  1470. //左裁边
  1471. int marginWidth0;
  1472. acq1 = OpencvUtils.getMaxInsetRect2(acq1, false, confMgr.SysConfigParams.HolePx, out marginWidth0);
  1473. //右裁边
  1474. acq2 = OpencvUtils.getMaxInsetRect2(acq2, true, confMgr.SysConfigParams.HolePx, out marginWidth0);
  1475. time += $"->相机裁边({stopWatch.ElapsedMilliseconds})";
  1476. #endregion
  1477. #region 拼接
  1478. errStep = 8;
  1479. //水平合并l
  1480. Mat mat;
  1481. mat = OpencvUtils.MergeImage_sameSize(new Mat[] { acq2, acq1 });
  1482. time += $"->图1+2合并({stopWatch.ElapsedMilliseconds})";
  1483. #endregion
  1484. #region 镜像
  1485. errStep = 5;
  1486. //图像镜像
  1487. mat = mat.Flip(FlipMode.XY);
  1488. time += $"->相机翻转({stopWatch.ElapsedMilliseconds})";
  1489. #endregion
  1490. #region 填充
  1491. errStep = 9;
  1492. //比例缩放图片
  1493. int xw;
  1494. int resizeWidth = OpencvUtils.GetWidthForResize(acq1.Width + acq2.Width - confMgr.SysConfigParams.MidCoin);
  1495. if (resizeWidth == 0)
  1496. throw new Exception("GetWidthForResize result 0 失败!");
  1497. var resize = new System.Drawing.Size(resizeWidth, OpencvUtils.image_height * 2);//固定8192*2张*4096
  1498. mat = OpencvUtils.Resize(mat, resize.Width, resize.Height, out xw);
  1499. time += $"->填充({stopWatch.ElapsedMilliseconds})";
  1500. #endregion
  1501. #region 处理
  1502. errStep = 10;
  1503. defectLib.add(new DefectTask()
  1504. {
  1505. modelName = curRecord.ProductInfo.ModelName,
  1506. record = curRecord,
  1507. bmp = mat,
  1508. bmpTag = mat.Clone(),
  1509. photoIndex = Cam1Cnt - 1,//0-n 首张必需为0,因下面计算长度是从0开始
  1510. widthRatio = 1.0f,//等比例缩放,高度不变
  1511. qualifiedLimitList = curRecord.ProductInfo.QualifiedLimitList,
  1512. labelDic = GetDefectCode(),
  1513. finishEvent = callBackDefectEvent,
  1514. xw = xw,
  1515. cm2px_x = confMgr.SysConfigParams.Cm2px_x,
  1516. cm2px_y = confMgr.SysConfigParams.Cm2px_y,
  1517. expand_pixel = confMgr.SysConfigParams.Expand_pixel,
  1518. });
  1519. curRecord.ScannerPhotoCount++;
  1520. errStep = 11;
  1521. time += $"->加入瑕疵待检队列({stopWatch.ElapsedMilliseconds})";
  1522. #endregion
  1523. #region 门幅
  1524. float faceWidthX_cm = (float)Math.Round((Cam1Cnt) * mat.Height * 1.0f / confMgr.SysConfigParams.Cm2px_y, 2);
  1525. float faceWidthY_cm = (float)Math.Round((mat.Width + confMgr.SysConfigParams.HolePx * 2) * 1.0f / confMgr.SysConfigParams.Cm2px_x, 2);
  1526. if (curRecord.FaceWidthMin == 0 || curRecord.FaceWidthMin > faceWidthY_cm)
  1527. curRecord.FaceWidthMin = faceWidthY_cm;
  1528. if (curRecord.FaceWidthMax < faceWidthY_cm)
  1529. curRecord.FaceWidthMax = faceWidthY_cm;
  1530. var point = new float[] { faceWidthX_cm, faceWidthY_cm };
  1531. curRecord.FacePointList.Add(point);
  1532. errStep = 12;
  1533. //判定门幅
  1534. //if (x < XSizeRange[0])
  1535. // Log($"绘图", $"门幅宽度超限 1!!!! {x}<{XSizeRange[0]}", WarningEnum.High);
  1536. //if (x > XSizeRange[1])
  1537. // Log($"绘图", $"门幅宽度超限 2!!!! {x}>{XSizeRange[1]}", WarningEnum.High);
  1538. //if (item[1] < YSizeRange[0])
  1539. // Log($"绘图", $"门幅宽度超限 3!!!! {item[1]}<{YSizeRange[0]}", WarningEnum.High);
  1540. //if (item[1] > YSizeRange[1])
  1541. // Log($"绘图", $"门幅宽度超限 4!!!! {item[1]}>{YSizeRange[1]}", WarningEnum.High);
  1542. //显示门幅绘图
  1543. OnAutoRuning(new RunEventArgs(curRecord.FacePointList));
  1544. errStep = 13;
  1545. time += $"->门幅刷新({stopWatch.ElapsedMilliseconds})";
  1546. #endregion
  1547. #region 长度剩余提醒
  1548. errStep = 14;
  1549. //长度剩余提醒
  1550. if (CurrProductModel.residueWarnningLen > 0 && curRecord.ErpLen > 0 && CurrProductModel.residueWarnningLen >= curRecord.ErpLen - curRecord.Len)
  1551. {
  1552. Log($"长度告警", $"已达剩余长度不足提醒!({curRecord.ErpLen - curRecord.Len}<={CurrProductModel.residueWarnningLen})", WarningEnum.Low);
  1553. }
  1554. #endregion
  1555. }
  1556. catch (Exception ex)
  1557. {
  1558. curRecord.ScannerPhotoFinishCount++;//失败时不能因数量不一致无法保存
  1559. Log($"图像预处理", $"异常({errStep}):(图像{Cam1Cnt-1})-{ex.Message}", WarningEnum.High);
  1560. //string dirPath = FileUtil.initFolder($"{Config.ImagePath}{curRecord.BatchId}_{curRecord.ReelId}\\Err\\");
  1561. //OpenCvSharp.Extensions.BitmapConverter.ToBitmap(scanPhotos0.mat).Save($"{dirPath}{scanPhotos0.photoIndex}_0_Step{errStep}.bmp", ImageFormat.Bmp);
  1562. //OpenCvSharp.Extensions.BitmapConverter.ToBitmap(scanPhotos1.mat).Save($"{dirPath}{scanPhotos1.photoIndex}_1_Step{errStep}.bmp", ImageFormat.Bmp);
  1563. }
  1564. finally
  1565. {
  1566. Log($"图像预处理", $"(图像{Cam1Cnt - 1})-进度计时:{time}", WarningEnum.Normal, false);
  1567. //task = null;
  1568. //System.GC.Collect();
  1569. }
  1570. }
  1571. else
  1572. continue;
  1573. #endregion
  1574. #else
  1575. #region 长度剩余提醒
  1576. //长度剩余提醒
  1577. Records curRecord = Hashtable.Synchronized(htTask)[currKey] as Records;
  1578. if (CurrProductModel.residueWarnningLen > 0 && curRecord.ErpLen > 0 && CurrProductModel.residueWarnningLen >= curRecord.ErpLen - curRecord.Len)
  1579. {
  1580. Log($"长度告警", $"已达剩余长度不足提醒!({curRecord.ErpLen - curRecord.Len}<={CurrProductModel.residueWarnningLen})", WarningEnum.Low);
  1581. }
  1582. #endregion
  1583. #region 图像裁边预处理
  1584. //预处理,队列都有数据,且数据长度一致
  1585. #if Online_defect
  1586. ScanPhotoInfo peek1;
  1587. ScanPhotoInfo peek2;
  1588. if (_matList1.Count > 0 && _matList2.Count > 0 )
  1589. {
  1590. _matList1.TryPeek(out peek1);
  1591. _matList2.TryPeek(out peek2);
  1592. if (peek1 != null && peek2 !=null && peek1.photoIndex != peek2.photoIndex)
  1593. continue;
  1594. Stopwatch stopWatch = new Stopwatch();
  1595. ScanPhotoInfo scanPhotos0;
  1596. if(!_matList1.TryDequeue(out scanPhotos0))
  1597. Log($"图像出队列", $"异常相机1队列出队失败", WarningEnum.High);
  1598. ScanPhotoInfo scanPhotos1;
  1599. if(!_matList2.TryDequeue(out scanPhotos1))
  1600. Log($"图像出队列", $"异常相机2队列出队失败", WarningEnum.High);
  1601. //Log($"图像出队列", $"相机1-{scanPhotos0.photoIndex}", WarningEnum.Normal, false);
  1602. curRecord.dicPhoto_Defect.TryAdd(scanPhotos0.photoIndex, false);//加入索引,默认无瑕疵
  1603. //Log($"图像拼接处理", $"相机1-{scanPhotos0.photoIndex},相机2-{scanPhotos1.photoIndex}", WarningEnum.Normal, false);
  1604. string time = $"图像位置:{scanPhotos1.CurrDis}";
  1605. stopWatch.Start();
  1606. try
  1607. {
  1608. Mat mat;
  1609. Mat mat0;
  1610. Mat mat1;
  1611. //lock (_lockOpenCV)
  1612. {
  1613. if (scanPhotos0.mat.Height != scanPhotos1.mat.Height)
  1614. {
  1615. Log($"警告", $"两相机采集图高度不一致({scanPhotos0.photoIndex}),dev1.Height={scanPhotos0.mat.Height},dev2.Height={scanPhotos1.mat.Height},重新resize...", WarningEnum.Low);
  1616. if (scanPhotos0.mat.Height > scanPhotos1.mat.Height)
  1617. scanPhotos1.mat = OpencvUtils.ResizeMat(scanPhotos1.mat, scanPhotos0.mat.Width, scanPhotos0.mat.Height);
  1618. else
  1619. scanPhotos0.mat = OpencvUtils.ResizeMat(scanPhotos0.mat, scanPhotos1.mat.Width, scanPhotos1.mat.Height);
  1620. }
  1621. errStep = 1;
  1622. //反转+相机索引调换
  1623. mat1 = scanPhotos1.mat;
  1624. mat0 = scanPhotos0.mat;
  1625. //水平合并l
  1626. mat = OpencvUtils.MergeImage_sameSize(new Mat[] { mat0, mat1 });//这里相机反装,左右反转下
  1627. //Log($"合并", $"(图像{scanPhotos0.photoIndex})-裁边去孔洞后:({mat0.Width}+{mat1.Width});合并后(去孔洞):{mat.Width}*{mat.Height}", WarningEnum.Normal, false);
  1628. //float widthRatio = mat.Width * 1.0f / resize.Width;//宽度比例
  1629. time += $"->图1+2合并({stopWatch.ElapsedMilliseconds})";
  1630. }
  1631. errStep = 2;
  1632. //门幅更新(含两侧孔洞)x,y cm
  1633. float faceWidthX_cm = (float)Math.Round((scanPhotos0.photoIndex + 1) * mat.Height * 1.0f / confMgr.SysConfigParams.Cm2px_y, 2);
  1634. float faceWidthY_cm = (float)Math.Round((mat.Width + confMgr.SysConfigParams.HolePx * 2) * 1.0f / confMgr.SysConfigParams.Cm2px_x, 2);
  1635. #else
  1636. string imgfilePath = "C:\\Users\\fang\\Desktop\\新建文件夹\\boyi lou";
  1637. if (!Directory.Exists(imgfilePath))
  1638. {
  1639. Log($"图像处理", $"模拟错误-路径错误{imgfilePath}", WarningEnum.High);
  1640. break;
  1641. }
  1642. string[] files = Directory.GetFiles(imgfilePath, $"*.bmp", SearchOption.TopDirectoryOnly);
  1643. if (files.Length > 0 && Cam1Cnt < files.Length)
  1644. {
  1645. Stopwatch stopWatch = new Stopwatch();
  1646. string time = "";
  1647. //stopWatch.Start();
  1648. ScanPhotoInfo scanPhotos0 = new ScanPhotoInfo(0, Cam1Cnt, new Mat(4096, 4096 * 2, MatType.CV_8UC3, new Scalar(0, 0, 0)));
  1649. ScanPhotoInfo scanPhotos1 = new ScanPhotoInfo(1, Cam1Cnt, new Mat(4096, 4096 * 2, MatType.CV_8UC3, new Scalar(0, 0, 0)));
  1650. stopWatch.Start();
  1651. errStep = 0;
  1652. try
  1653. {
  1654. Log($"图像处理", $"模拟{files[Cam1Cnt]}");
  1655. Mat mat = new Mat(files[Cam1Cnt]);
  1656. Cam1Cnt++;
  1657. Mat mat0 = scanPhotos1.mat;
  1658. Mat mat1 = scanPhotos0.mat;
  1659. float faceWidthX_cm = (float)Math.Round((scanPhotos0.photoIndex + 1) * mat.Height * 1.0f / confMgr.SysConfigParams.Cm2px_y, 2);
  1660. float faceWidthY_cm = (float)Math.Round((mat.Width + confMgr.SysConfigParams.HolePx * 2) * 1.0f / confMgr.SysConfigParams.Cm2px_x, 2);
  1661. #endif
  1662. //显示图片
  1663. //OnAutoRuning(new RunEventArgs(mat.Clone()));
  1664. //faceWidthX_cm = (float)Math.Round(faceWidthX_cm, 2);
  1665. //faceWidthY_cm = (float)Math.Round(faceWidthY_cm, 2);
  1666. if (curRecord.FaceWidthMin == 0 || curRecord.FaceWidthMin > faceWidthY_cm)
  1667. curRecord.FaceWidthMin = faceWidthY_cm;
  1668. if (curRecord.FaceWidthMax < faceWidthY_cm)
  1669. curRecord.FaceWidthMax = faceWidthY_cm;
  1670. var point = new float[] { faceWidthX_cm, faceWidthY_cm };// new System.Drawing.PointF(faceWidthX_cm, faceWidthY_cm);
  1671. //Log($"门幅", $"(图像{scanPhotos0.photoIndex})-({scanPhotos0.photoIndex})位置:{point[0]}; 幅宽:{point[1]}", WarningEnum.Normal, false);
  1672. curRecord.FacePointList.Add(point);
  1673. errStep = 3;
  1674. //判定门幅
  1675. //if (x < XSizeRange[0])
  1676. // Log($"绘图", $"门幅宽度超限 1!!!! {x}<{XSizeRange[0]}", WarningEnum.High);
  1677. //if (x > XSizeRange[1])
  1678. // Log($"绘图", $"门幅宽度超限 2!!!! {x}>{XSizeRange[1]}", WarningEnum.High);
  1679. //if (item[1] < YSizeRange[0])
  1680. // Log($"绘图", $"门幅宽度超限 3!!!! {item[1]}<{YSizeRange[0]}", WarningEnum.High);
  1681. //if (item[1] > YSizeRange[1])
  1682. // Log($"绘图", $"门幅宽度超限 4!!!! {item[1]}>{YSizeRange[1]}", WarningEnum.High);
  1683. //显示门幅绘图
  1684. OnAutoRuning(new RunEventArgs(curRecord.FacePointList));
  1685. errStep = 7;
  1686. time += $"->门幅刷新({stopWatch.ElapsedMilliseconds})";
  1687. //去除两侧孔洞(门幅计算时不能去除)
  1688. //if (Config.MarginHoleWidth > 0)
  1689. // mat = OpenCVUtil.cutImage(mat, Config.MarginHoleWidth, 0, mat.Width - Config.MarginHoleWidth * 2, mat.Height);
  1690. #region 速度
  1691. //计算速度
  1692. if (!confMgr.SysConfigParams.OpenLengthCount)
  1693. {
  1694. double lenMi = Math.Round(faceWidthX_cm / 100, 2);
  1695. curRecord.Len = lenMi;
  1696. curRecord.TimeLen = pStopWatch.ElapsedMilliseconds / 1000.0d / 60.0d;//总时间 分
  1697. double aveSpd = Math.Round(lenMi / curRecord.TimeLen, 2);
  1698. //显示平均速度
  1699. OnAutoRuning(new RunEventArgs(lenMi, aveSpd));
  1700. errStep = 9;
  1701. time += $"->速度刷新({stopWatch.ElapsedMilliseconds})";
  1702. }
  1703. #endregion
  1704. #if false
  1705. #region 处理2次判定
  1706. if (!confMgr.SysConfigParams.OpenLengthCountStop)
  1707. {
  1708. //处理2次判定
  1709. //暂停:瑕疵二次判断
  1710. if (DefectPauseForUser && defectPuaseList.Count > 0)
  1711. {
  1712. errStep = 11;
  1713. int liPhotoIndex = scanPhotos0.photoIndex - confMgr.SysConfigParams.StopImageCnt;
  1714. //Log($"二次判断2", $"图像{scanPhotos0.photoIndex} {liPhotoIndex}={scanPhotos0.photoIndex}-{confMgr.SysConfigParams.StopImageCnt};{JsonConvert.SerializeObject(curRecord.dicPhoto_Defect)}", WarningEnum.Normal, false);
  1715. if (liPhotoIndex >= 0 && curRecord.dicPhoto_Defect[liPhotoIndex] && curRecord.DefectInfoList != null)
  1716. {
  1717. errStep = 12;
  1718. List<DefectInfo> lstEditDefect = defectPuaseList.Where(m => m.PhotoIndex == liPhotoIndex).ToList();
  1719. Log($"二次判断2", $"(图像{liPhotoIndex})已达观察台,瑕疵二次判断=》({string.Join(",", lstEditDefect.Select(m => m.Code).ToArray())})是否包含在({string.Join(",", curRecord.ProductInfo.DefectPauseOption.ToArray())})中。", WarningEnum.Normal, false);
  1720. //瑕疵选项过滤
  1721. if (curRecord.ProductInfo.DefectPauseOption.Count == 0 || lstEditDefect.Where(x => curRecord.ProductInfo.DefectPauseOption.Contains(x.Code)).Count() > 0)
  1722. {
  1723. Log($"二次判断2", $"(图像{liPhotoIndex})需瑕疵二次判断,已达观察台,进入暂停。");
  1724. // if (lstEditDefect.Where(x => x.Code == "jietou").Count() > 0)
  1725. if (lstEditDefect.Where(x => DefectItemsPuaseNameList.Contains(x.Name)).Count() > 0)
  1726. {
  1727. Stop();
  1728. //获取完整数据
  1729. Thread.Sleep(500);
  1730. lstEditDefect = defectPuaseList.Where(m => m.PhotoIndex == liPhotoIndex).ToList();
  1731. //获取完整数据
  1732. #region 二级界面
  1733. #region 加载界面
  1734. if (defectPuaseImgList.ContainsKey(liPhotoIndex))
  1735. {
  1736. var pimage = (Bitmap)defectPuaseImgList[liPhotoIndex].ToBitmap().Clone();
  1737. Task.Run(() =>
  1738. {
  1739. int liDefectCount = lstEditDefect.Count;
  1740. ImageShowFrm frmDefect = new ImageShowFrm(lstEditDefect, pimage);
  1741. //frmDefect.Show();
  1742. if (frmDefect.ShowDialog() == DialogResult.OK)
  1743. {
  1744. SysMgr.Instance.DelDefectEdit(curRecord, frmDefect.lstDel);
  1745. OnAutoRuning(new RunEventArgs(liPhotoIndex, lstEditDefect, curRecord, defectPuaseImgList[liPhotoIndex], frmDefect.lstDel));
  1746. //double len = (double)this.lblLen.Tag;
  1747. //this.reDrawDefectPoints(curRecord.DefectInfoList, new double[] { 0, Math.Round(curRecord.FaceWidthMax + 0.005f, 2) }, new double[] { 0, len });
  1748. Log($"二次检测2", $"本次忽略{frmDefect.lstDel.Count}个瑕疵,本张图由{liDefectCount} -> {lstEditDefect.Count},总数{curRecord.DefectInfoList.Count}");
  1749. }
  1750. else
  1751. {
  1752. OnAutoRuning(new RunEventArgs(liPhotoIndex, lstEditDefect, curRecord, defectPuaseImgList[liPhotoIndex], null));
  1753. }
  1754. });
  1755. }
  1756. else
  1757. Log($"二次检测2", $"本次图像已检测完成");
  1758. #endregion
  1759. //OnAutoRuning(new RunEventArgs(liPhotoIndex, lstEditDefect, curRecord, defectPuaseImgList[liPhotoIndex]));
  1760. #endregion
  1761. }
  1762. errStep = 18;
  1763. }
  1764. Log($"二次判断删除", $"{liPhotoIndex}-{testCnt}", WarningEnum.Normal, false);
  1765. lock (lock_defectPuase)
  1766. {
  1767. lstEditDefect = defectPuaseList.Where(m => m.PhotoIndex == liPhotoIndex).ToList();
  1768. if (lstEditDefect.Count > 0 && defectPuaseImgList.Count > 0)
  1769. defectPuaseImgList.Remove(lstEditDefect[0].PhotoIndex);
  1770. foreach (var item in lstEditDefect)
  1771. {
  1772. defectPuaseList.Remove(item);
  1773. }
  1774. }
  1775. }
  1776. }
  1777. time += $"->处理2次判定({stopWatch.ElapsedMilliseconds})";
  1778. }
  1779. #endregion
  1780. #endif
  1781. //----缺陷队列
  1782. //比例缩放图片
  1783. int xw;
  1784. int resizeWidth = OpencvUtils.GetWidthForResize(mat0.Width + mat1.Width - confMgr.SysConfigParams.MidCoin);
  1785. if (resizeWidth == 0)
  1786. throw new Exception("GetWidthForResize result 0 失败!");
  1787. var resize = new System.Drawing.Size(resizeWidth, OpencvUtils.image_height * 2);//固定8192*2张*4096
  1788. mat = OpencvUtils.Resize(mat, resize.Width, resize.Height, out xw);
  1789. //Log($"图像处理", $"(图像{scanPhotos0.photoIndex})-合成图resize后:{mat.Width}*{mat.Height}", WarningEnum.Normal, false);
  1790. defectLib.add(new DefectTask()
  1791. {
  1792. modelName = curRecord.ProductInfo.ModelName,
  1793. record = curRecord,
  1794. bmp = mat,
  1795. bmpTag = mat.Clone(),
  1796. photoIndex = scanPhotos0.photoIndex,//0-n 首张必需为0,因下面计算长度是从0开始
  1797. widthRatio = 1.0f,//等比例缩放,高度不变
  1798. qualifiedLimitList = curRecord.ProductInfo.QualifiedLimitList,
  1799. labelDic = GetDefectCode(),
  1800. finishEvent = callBackDefectEvent,
  1801. xw = xw,
  1802. cm2px_x = confMgr.SysConfigParams.Cm2px_x,
  1803. cm2px_y = confMgr.SysConfigParams.Cm2px_y,
  1804. expand_pixel = confMgr.SysConfigParams.Expand_pixel,
  1805. CurrDis = scanPhotos1.CurrDis,
  1806. });
  1807. curRecord.ScannerPhotoCount++;
  1808. errStep = 10;
  1809. time += $"->加入瑕疵待检队列({stopWatch.ElapsedMilliseconds})";
  1810. }
  1811. catch (Exception ex)
  1812. {
  1813. curRecord.ScannerPhotoFinishCount++;//失败时不能因数量不一致无法保存
  1814. Log( $"图像处理", $"异常({errStep}):(图像{scanPhotos0.photoIndex})-{ex.Message}", WarningEnum.High);
  1815. //string dirPath = FileUtil.initFolder($"{Config.ImagePath}{curRecord.BatchId}_{curRecord.ReelId}\\Err\\");
  1816. //OpenCvSharp.Extensions.BitmapConverter.ToBitmap(scanPhotos0.mat).Save($"{dirPath}{scanPhotos0.photoIndex}_0_Step{errStep}.bmp", ImageFormat.Bmp);
  1817. //OpenCvSharp.Extensions.BitmapConverter.ToBitmap(scanPhotos1.mat).Save($"{dirPath}{scanPhotos1.photoIndex}_1_Step{errStep}.bmp", ImageFormat.Bmp);
  1818. }
  1819. finally
  1820. {
  1821. Log($"图像处理", $"(图像{scanPhotos0.photoIndex})-进度计时:{time}", WarningEnum.Normal, false);
  1822. scanPhotos0.mat.Dispose();
  1823. scanPhotos1.mat.Dispose();
  1824. scanPhotos0 = scanPhotos1 = null;
  1825. //task = null;
  1826. //System.GC.Collect();
  1827. }
  1828. }
  1829. #endregion
  1830. #endif
  1831. Thread.Sleep(20);
  1832. } while (!isBreakProcessRun());
  1833. //暂停中断
  1834. //stopWatch.Stop();
  1835. pStopWatch.Stop();
  1836. _isRuning = false;
  1837. }
  1838. #if Online_One
  1839. else
  1840. {
  1841. //防止内存爆满
  1842. AcquisitionMat tacq1 = _LinecamDev1.GetFrames(10);
  1843. AcquisitionMat tacq2 = _LinecamDev2.GetFrames(10);
  1844. }
  1845. #endif
  1846. Thread.Sleep(20);
  1847. }
  1848. catch (Exception e)
  1849. {
  1850. _isRuning = false;
  1851. Log("运行报警", $"流程运行出错{errStep}:" + e.Message + "\n", WarningEnum.High);
  1852. }
  1853. }
  1854. }
  1855. #endregion
  1856. #endregion
  1857. #region 模型label
  1858. private JArray _defectItemList;
  1859. /// <summary>
  1860. /// 获取模型对应标签信息
  1861. /// </summary>
  1862. private void GetDefectAllLabel()
  1863. {
  1864. string labels = CurrProductModel.ModelName.Replace(".trt", ".json");
  1865. string configPath = confMgr.SysConfigParams.AIModelPath + $"\\{labels}";
  1866. string lsTmp = File.ReadAllText(configPath);
  1867. JArray defectItemList = JArray.Parse(lsTmp);
  1868. _defectItemList = defectItemList;
  1869. //var item = defectItemList.FirstOrDefault(m => m.Value<int>("id") == id);
  1870. //if (item == null)
  1871. // return null;
  1872. //return (JObject)item;
  1873. }
  1874. public JArray GetDefectItemList()
  1875. { return _defectItemList; }
  1876. /// <summary>
  1877. /// 根据id获取标签信息
  1878. /// </summary>
  1879. /// <param name="id"></param>
  1880. /// <returns></returns>
  1881. public JObject GetDefectLabel(int id)
  1882. {
  1883. if(id == -99)
  1884. {
  1885. JObject obj = new JObject();
  1886. obj.Add("id", 0);
  1887. obj.Add("code", "ng");
  1888. obj.Add("name", "NG");
  1889. obj.Add("color", "Red");
  1890. return obj;
  1891. }
  1892. if (_defectItemList != null && _defectItemList.Count > 0)
  1893. {
  1894. var item = _defectItemList.FirstOrDefault(m => m.Value<int>("id") == id);
  1895. if (item == null)
  1896. return null;
  1897. return (JObject)item;
  1898. }
  1899. else
  1900. return null;
  1901. }
  1902. /// <summary>
  1903. /// 根据name获取标签信息
  1904. /// </summary>
  1905. /// <param name="id"></param>
  1906. /// <returns></returns>
  1907. public JObject GetDefectLabel(string name)
  1908. {
  1909. if (_defectItemList != null && _defectItemList.Count > 0)
  1910. {
  1911. var item = _defectItemList.FirstOrDefault(m => m.Value<string>("name") == name);
  1912. if (item == null)
  1913. return null;
  1914. return (JObject)item;
  1915. }
  1916. else
  1917. return null;
  1918. }
  1919. public JObject GetDefectLabel(string modelName, string name)
  1920. {
  1921. string labels = modelName.Replace(".trt", ".json");
  1922. string configPath = confMgr.SysConfigParams.AIModelPath + $"\\{labels}";
  1923. string lsTmp = File.ReadAllText(configPath);
  1924. JArray defectItemList = JArray.Parse(lsTmp);
  1925. if (defectItemList != null && defectItemList.Count > 0)
  1926. {
  1927. var item = defectItemList.FirstOrDefault(m => m.Value<string>("name") == name);
  1928. if (item == null)
  1929. return null;
  1930. return (JObject)item;
  1931. }
  1932. else
  1933. return null;
  1934. }
  1935. public string GetDefectName(string code)
  1936. {
  1937. if (_defectItemList != null && _defectItemList.Count > 0)
  1938. {
  1939. var item = _defectItemList.FirstOrDefault(m => m.Value<string>("code") == code);
  1940. if (item == null)
  1941. return null;
  1942. return item.Value<string>("name");
  1943. }
  1944. else
  1945. return null;
  1946. }
  1947. public string GetDefectName(string modelName, string code)
  1948. {
  1949. string labels = modelName.Replace(".trt", ".json");
  1950. string configPath = confMgr.SysConfigParams.AIModelPath + $"\\{labels}";
  1951. string lsTmp = File.ReadAllText(configPath);
  1952. JArray defectItemList = JArray.Parse(lsTmp);
  1953. if (defectItemList != null && defectItemList.Count > 0)
  1954. {
  1955. var item = defectItemList.FirstOrDefault(m => m.Value<string>("code") == code);
  1956. if (item == null)
  1957. return null;
  1958. return item.Value<string>("name");
  1959. }
  1960. else
  1961. return null;
  1962. }
  1963. public Dictionary<int, string> GetDefectCode()
  1964. {
  1965. Dictionary<int, string> dic = new Dictionary<int, string>();
  1966. for (int i = 0; i < _defectItemList.Count; i++)
  1967. {
  1968. var tt = _defectItemList[i];
  1969. dic.Add(tt.Value<int>("id"), tt.Value<string>("code"));
  1970. }
  1971. return dic;
  1972. }
  1973. #endregion
  1974. #region 推理完成处理
  1975. private void callBackDefectEvent(DefectTask res)
  1976. {
  1977. {
  1978. int step = 0;
  1979. try
  1980. {
  1981. Stopwatch stopWatch = new Stopwatch();
  1982. stopWatch.Start();
  1983. string time = "";
  1984. //Log($"检测完成", $"图像队列:{res.record.ScannerPhotoFinishCount + 1}/{res.record.ScannerPhotoCount} (图像{res.photoIndex})检测结果:{res.isSucceed}", WarningEnum.Normal, false);
  1985. //string dirPath = FileUtil.initFolder($"{Config.ImagePath}{res.record.BatchId}_{res.record.ReelId}\\");
  1986. //string dirSourcePath = FileUtil.initFolder($"{Config.ImagePath}{res.record.BatchId}_{res.record.ReelId}\\源图\\");
  1987. //Cv2.Flip(res.bmp, res.bmp, FlipMode.XY);//翻转
  1988. //显示打标图片
  1989. if (res.excelTable.Rows.Count > 0)
  1990. OnAutoRuning(new RunEventArgs(res.bmpTag));
  1991. else
  1992. OnAutoRuning(new RunEventArgs(res.bmp));
  1993. string dirPath = Util.CreateSubDir(confMgr.SysConfigParams.DefectSrcImag.SavePath, new List<string> { $"{ res.record.BarCode}_{ res.record.BarCodeName}" });
  1994. if (confMgr.SysConfigParams.DefectSrcImag.AutoSave)//保存所有原图
  1995. {
  1996. AddImageSave($"{dirPath}{res.photoIndex}.bmp", res.bmp);
  1997. //OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.bmp).Save($"{dirPath}{res.photoIndex}.bmp", ImageFormat.Bmp);
  1998. }
  1999. if (res.isSucceed)
  2000. {
  2001. step = 1;
  2002. Log($"检测完成", $"(图像{res.photoIndex})-瑕疵检测完成,共{res.excelTable.Rows.Count}个瑕疵!各环节用时:{string.Join(",", res.stopwatch)}", WarningEnum.Normal, false);
  2003. //AddTextEvent(DateTime.Now,$"打标完成", $"第 ({res.photoIndex}) 张照片,计算过程:{res.resultInfo}");
  2004. //if (!Config.IsSaveAllImage && Config.IsSaveDefectSourceImage)
  2005. // OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.bmp).Save($"{dirSourcePath}{res.photoIndex}.bmp", ImageFormat.Bmp);
  2006. time += $"(图像{res.photoIndex})";
  2007. step = 2;
  2008. if (res.excelTable.Rows.Count > 0)
  2009. {
  2010. res.record.dicPhoto_Defect[res.photoIndex] = true;//改为此图有瑕疵
  2011. step = 3;
  2012. res.record.DefectTotalCount += res.excelTable.Rows.Count;
  2013. if (res.record.DefectInfoList == null)
  2014. res.record.DefectInfoList = new List<DefectInfo>();
  2015. step = 4;
  2016. JObject defectNameInfo;
  2017. DefectInfo defectInfo = null;
  2018. List<object[]> dataRowlist = new List<object[]>();
  2019. long preTicks = pStopWatch.ElapsedMilliseconds;// DateTime.Now.Ticks;
  2020. for (int i = 0; i < res.lstDefectBmp.Count; i++)
  2021. {
  2022. step = 5 + i * 10;
  2023. defectNameInfo = GetDefectLabel(int.Parse(res.excelTable.Rows[i]["类别"].ToString()));
  2024. if(defectNameInfo == null)
  2025. {
  2026. Log($"告警", $"模型标签为空,或未找到标签!", WarningEnum.High);
  2027. continue;
  2028. }
  2029. defectInfo = new DefectInfo
  2030. {
  2031. PhotoIndex = res.photoIndex,
  2032. Code = defectNameInfo.Value<string>("code"),
  2033. Name = defectNameInfo.Value<string>("name"),
  2034. X = double.Parse(res.excelTable.Rows[i]["X"].ToString()),//cm
  2035. Y = Math.Round((res.photoIndex * res.bmp.Height * 1.0d / confMgr.SysConfigParams.Cm2px_y + double.Parse(res.excelTable.Rows[i]["Y"].ToString())), 2),//cm
  2036. Width = double.Parse(res.excelTable.Rows[i]["W"].ToString()),//cm
  2037. Height = double.Parse(res.excelTable.Rows[i]["H"].ToString()),//cm
  2038. ZXD = double.Parse(res.excelTable.Rows[i]["置信度"].ToString()),
  2039. Contrast = double.Parse(res.excelTable.Rows[i]["对比度"].ToString()),
  2040. Target = int.Parse(res.excelTable.Rows[i]["目标"].ToString()),
  2041. image = res.lstDefectBmp[i].Clone(),
  2042. PicY = double.Parse(res.excelTable.Rows[i]["Y"].ToString()),//cm
  2043. CurrDis = res.CurrDis,
  2044. };
  2045. defectInfo.ModifyUserCode = defectInfo.CreateUserCode = res.record.CreateUserCode;
  2046. step = 6 + i * 10;
  2047. //判定是否加入二次判断
  2048. if (res.iType == ImageDefectType.Yolo)
  2049. {
  2050. if (DefectPauseForUser && DefectItemsPuaseNameList.Contains(defectInfo.Name))
  2051. {
  2052. lock (lock_defectPuase)
  2053. {
  2054. defectPuaseList.Add(defectInfo);
  2055. }
  2056. if (!defectPuaseImgList.ContainsKey(res.photoIndex))
  2057. defectPuaseImgList.TryAdd(res.photoIndex, res.bmpTag.Clone());
  2058. }
  2059. //判定是否加入打标
  2060. if (DefectDBForUser && DefectItemsDBNameList.Contains(defectInfo.Name))
  2061. {
  2062. lock (lock_defectDB)
  2063. {
  2064. defectDBList.Add(defectInfo);
  2065. }
  2066. }
  2067. }
  2068. else
  2069. {
  2070. //非有监督缺陷
  2071. if (DefectPauseForUser)
  2072. {
  2073. lock (lock_defectPuase)
  2074. {
  2075. defectPuaseList.Add(defectInfo);
  2076. }
  2077. }
  2078. if (DefectDBForUser)
  2079. {
  2080. if (!defectPuaseImgList.ContainsKey(res.photoIndex))
  2081. defectPuaseImgList.TryAdd(res.photoIndex, res.bmpTag.Clone());
  2082. }
  2083. }
  2084. res.record.DefectInfoList.Add(defectInfo);
  2085. defectInfo.uid = preTicks++;// res.record.DefectInfoList.Count;//程序中的唯一索引,用于移除用索引
  2086. //AddTextEvent(DateTime.Now,$"打标完成", $"第{i}个缺陷:{ JsonConvert.SerializeObject(defectInfo)}; Y={res.photoIndex * res.bmp.Height * 1.0d / Config.cm2px_y}+{res.excelTable.Rows[i]["Y"].ToString()}");
  2087. step = 7 + i * 10;
  2088. //保存打标小图
  2089. if (confMgr.SysConfigParams.DefectSmallImag.AutoSave)
  2090. {
  2091. dirPath = Util.CreateSubDir(confMgr.SysConfigParams.DefectSmallImag.SavePath, new List<string> { $"{res.record.BarCode}_{res.record.BarCodeName}" });
  2092. string filename = $"{dirPath}{res.photoIndex}_X{defectInfo.X}_Y{defectInfo.Y}_W{defectInfo.Width}_H{defectInfo.Height}_目标{defectInfo.Target}_类别{defectInfo.Code}_置信度{defectInfo.ZXD}.jpg";
  2093. //OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.lstDefectBmp[i]).Save(filename, ImageFormat.Jpeg);
  2094. AddImageSave(filename, res.lstDefectBmp[i]);
  2095. defectInfo.TagFilePath = filename;
  2096. }
  2097. step = 8 + i * 10;
  2098. res.lstDefectBmp[i].Dispose();
  2099. dataRowlist.Add(new object[]{ defectInfo.uid,defectInfo.Code, defectInfo.PhotoIndex,defectInfo.Name,
  2100. defectInfo.CentreX, defectInfo.CentreY / 100,defectInfo.Width * 10,defectInfo.Height * 10, defectInfo.Area * 100, defectInfo.ZXD, defectInfo.Contrast});
  2101. step = 9 + i * 10;
  2102. //告警判断???在此还是在收到新照片时触发???
  2103. if (res.record.ProductInfo.DefectAreaLimit > 0 && defectInfo.Area >= res.record.ProductInfo.DefectAreaLimit)
  2104. {
  2105. Log($"告警", $"瑕疵面积达到阈值!({defectInfo.Area}>={res.record.ProductInfo.DefectAreaLimit})", WarningEnum.High);
  2106. }
  2107. //必要瑕疵警告
  2108. if (res.record.ProductInfo.DefectAreaLimit > 0 )
  2109. {
  2110. string[] warnlabels = res.record.ProductInfo.WarnDefect.Split(',');
  2111. var haveLabel = warnlabels.ToList().Find(ft => ft == defectNameInfo.Value<string>("name"));
  2112. if (!string.IsNullOrEmpty(haveLabel))
  2113. {
  2114. Log($"告警", $"出现必须报警瑕疵-{haveLabel}", WarningEnum.High);
  2115. }
  2116. }
  2117. }
  2118. time += $"->打标小图保存({stopWatch.ElapsedMilliseconds})";
  2119. //有瑕疵打标图必需保存 Jpeg
  2120. dirPath = Util.CreateSubDir(confMgr.SysConfigParams.DefectSplicImag.SavePath, new List<string> { $"{res.record.BarCode}_{res.record.BarCodeName}" });
  2121. if (confMgr.SysConfigParams.DefectSplicImag.AutoSave)//保存瑕疵图
  2122. {
  2123. AddImageSave($"{dirPath}{res.photoIndex}_tag.jpg", res.bmpTag);
  2124. AddImageSave($"{dirPath}{res.photoIndex}_src.bmp", res.bmp);
  2125. //OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.bmpTag).Save($"{dirPath}{res.photoIndex}_tag.jpg", ImageFormat.Jpeg);
  2126. //OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.bmp).Save($"{dirPath}{res.photoIndex}_src.bmp", ImageFormat.Bmp);
  2127. }
  2128. time += $"->瑕疵图保存({stopWatch.ElapsedMilliseconds})";
  2129. //Log($"检测完成", "更新UI", WarningEnum.Normal, false);
  2130. //更新UI
  2131. int bmpHeight = res.bmp.Height;
  2132. //显示图片
  2133. //OnAutoRuning(new RunEventArgs(defectInfo.image));
  2134. //显示瑕疵图
  2135. OnAutoRuning(new RunEventArgs(dataRowlist));
  2136. step = 9;
  2137. //Log($"检测完成", "保存CSV", WarningEnum.Normal, false);
  2138. //保存CSV
  2139. dirPath = Util.CreateSubDir(confMgr.SysConfigParams.DefectSplicImag.SavePath, new List<string> { $"{res.record.BarCode}_{res.record.BarCodeName}" });
  2140. //bool b = Utils.ExcelUtil.DataTable2CSV($"{dirPath}{res.photoIndex}.csv", res.excelTable);
  2141. AddImageSave($"{dirPath}{res.photoIndex}.csv", res.excelTable);
  2142. //AddTextEvent(DateTime.Now,$"打标完成", $"{res.tag}.xlsx {(b ? "保存成功!" : "保存失败!")}");
  2143. step = 10;
  2144. time += $"->CSV保存({stopWatch.ElapsedMilliseconds})";
  2145. //每百米告警判断???在此还是在收到新照片时触发???
  2146. if (res.record.ProductInfo.DefectCountLimit > 0 && res.record.DefectTotalCount >= res.record.ProductInfo.DefectCountLimit)
  2147. {
  2148. //每x米判定所有缺陷数量
  2149. if (res.record.ProductInfo.DefectCntLength > 0)
  2150. {
  2151. int compLen = (int)res.record.ProductInfo.DefectCntLength * 100;//每百米 to cm
  2152. int compCount = compLen * confMgr.SysConfigParams.Cm2px_y / res.bmp.Height;
  2153. //从上次告警后重新开始计算长度及数量
  2154. int defectCount = res.record.DefectInfoList.Where(m => m.PhotoIndex >= res.record.preWarningPhotoIndex && m.PhotoIndex >= res.photoIndex + 1 - compCount).Count();
  2155. if (defectCount >= res.record.ProductInfo.DefectCountLimit)
  2156. {
  2157. res.record.preWarningPhotoIndex = res.photoIndex + 1;
  2158. Log($"告警", $"每{Math.Round(res.record.ProductInfo.DefectCntLength, 2)}米瑕疵数量达到阈值!({defectCount}>={res.record.ProductInfo.DefectCountLimit})", WarningEnum.High);
  2159. }
  2160. }
  2161. step = 11;
  2162. //按缺陷计算没X米多少缺陷报警
  2163. for (int i = 0; i < res.record.ProductInfo.QualifiedLimitList.Count; i++)
  2164. {
  2165. var defectWarn = res.record.ProductInfo.QualifiedLimitList[i];
  2166. if (defectWarn.DefectWarnLength > 0 || defectWarn.DefectWarnCnt > 0)
  2167. {
  2168. step = 12;
  2169. int warnLen = defectWarn.DefectWarnLength * 100;//每百米 to cm
  2170. int warnCount = warnLen * confMgr.SysConfigParams.Cm2px_y / res.bmp.Height;
  2171. //从上次告警后重新开始计算长度及数量
  2172. int warnDefectCount = res.record.DefectInfoList.Where(m => m.PhotoIndex >= res.record.preWarningPhotoIndexByLabel[i] && m.PhotoIndex >= res.photoIndex + 1 - warnCount).Count();
  2173. if (warnDefectCount >= defectWarn.DefectWarnCnt)
  2174. {
  2175. res.record.preWarningPhotoIndexByLabel[i] = res.photoIndex + 1;
  2176. Log($"告警", $"每{defectWarn.DefectWarnLength}米{GetDefectName(defectWarn.Code)}瑕疵数量达到阈值!({warnDefectCount}>={defectWarn.DefectWarnCnt})", WarningEnum.High);
  2177. }
  2178. }
  2179. }
  2180. }
  2181. time += $"->告警判定({stopWatch.ElapsedMilliseconds})";
  2182. }
  2183. }
  2184. else
  2185. {
  2186. Log($"打标失败", $"(图像{res.photoIndex})-瑕疵检测失败", WarningEnum.Low);
  2187. }
  2188. time += $"->完成处理({stopWatch.ElapsedMilliseconds})";
  2189. Log($"检测完成2", time, WarningEnum.Normal, false);
  2190. res.bmp.Dispose();
  2191. res.bmpTag.Dispose();
  2192. res.bmps_cut = null;
  2193. res.excelTable.Dispose();
  2194. }
  2195. catch (Exception ex)
  2196. {
  2197. Log($"打标失败", $"(图像{res.photoIndex})-瑕疵检测异常({step}):{ex.Message}");
  2198. }
  2199. finally
  2200. {
  2201. res.record.ScannerPhotoFinishCount++;
  2202. int liScannerPhotoFinishCount = res.record.ScannerPhotoFinishCount;
  2203. int liScannerPhotoCount = res.record.ScannerPhotoCount;
  2204. //Log($"检测完成", $"{liScannerPhotoFinishCount}/{liScannerPhotoCount}", WarningEnum.Normal, false);
  2205. //this.BeginInvoke(new System.Action(() =>
  2206. //{
  2207. // this.lblWaitImageCount.Text = $"{liScannerPhotoCount - liScannerPhotoFinishCount}";
  2208. //}));
  2209. res = null;
  2210. System.GC.Collect();
  2211. }
  2212. }
  2213. }
  2214. #endregion
  2215. #region 图片存储
  2216. private class SaveImgInfo
  2217. {
  2218. public string Path { get; set; }
  2219. public Mat Img { get; set; }
  2220. public DataTable DataTable { get; set; }
  2221. }
  2222. private ConcurrentQueue<SaveImgInfo> _SaveImgQueue = new ConcurrentQueue<SaveImgInfo>();
  2223. private void AddImageSave(string path, Mat img)
  2224. {
  2225. _SaveImgQueue.Enqueue(new SaveImgInfo { Path = path, Img = img.Clone() });
  2226. //Thread.Sleep(10);
  2227. if (_SaveImgQueue.Count > 100)
  2228. {
  2229. SaveImgInfo saveImgInfo;
  2230. _SaveImgQueue.TryDequeue(out saveImgInfo);
  2231. if (saveImgInfo.Img != null)
  2232. {
  2233. saveImgInfo.Img.Dispose();
  2234. saveImgInfo.Img = null;
  2235. System.GC.Collect();
  2236. }
  2237. Log("存图警告", "存图超限-出队", WarningEnum.Low);
  2238. }
  2239. }
  2240. private void AddImageSave(string path, DataTable dt)
  2241. {
  2242. _SaveImgQueue.Enqueue(new SaveImgInfo { Path = path, Img = null, DataTable = dt.Clone() });
  2243. }
  2244. /// <summary>
  2245. /// 图片存储
  2246. /// </summary>
  2247. private void SaveImgThreadFunction()
  2248. {
  2249. while (true)
  2250. {
  2251. try
  2252. {
  2253. if (_cts.IsCancellationRequested)
  2254. break;
  2255. SaveImgInfo saveImgInfo;
  2256. if (_SaveImgQueue.TryDequeue(out saveImgInfo))
  2257. {
  2258. if(saveImgInfo.Img != null)
  2259. {
  2260. saveImgInfo.Img.ImWrite(saveImgInfo.Path);
  2261. //OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.lstDefectBmp[i]).Save(filename, ImageFormat.Jpeg);
  2262. saveImgInfo.Img.Dispose();
  2263. saveImgInfo.Img = null;
  2264. }
  2265. else
  2266. {
  2267. if(!string.IsNullOrEmpty(saveImgInfo.Path))
  2268. {
  2269. bool b = Utils.ExcelUtil.DataTable2CSV(saveImgInfo.Path, saveImgInfo.DataTable);
  2270. }
  2271. }
  2272. //System.GC.Collect();
  2273. }
  2274. #region 堆积显示
  2275. OnAutoRuning(new RunEventArgs(0, 0, _SaveImgQueue.Count));
  2276. //处理多余
  2277. if(_SaveImgQueue.Count > 100)
  2278. {
  2279. _SaveImgQueue.TryDequeue(out saveImgInfo);
  2280. if (saveImgInfo.Img != null)
  2281. {
  2282. saveImgInfo.Img.Dispose();
  2283. saveImgInfo.Img = null;
  2284. System.GC.Collect();
  2285. }
  2286. Log("存图警告", "存图超限-紧急出队", WarningEnum.Low);
  2287. }
  2288. #endregion
  2289. Thread.Sleep(20);
  2290. }
  2291. catch (Exception e)
  2292. {
  2293. Log("存图报警", "存图出错:" + e.Message + "\n", WarningEnum.High);
  2294. }
  2295. }
  2296. }
  2297. #endregion
  2298. #region 结束验布
  2299. public bool Stop()
  2300. {
  2301. if (confMgr.SysConfigParams.OpenPLC)
  2302. {
  2303. if (plcDev.IsInit())
  2304. {
  2305. plcDev.WriteCoil("DB3.DBX0.0", false);//zt
  2306. plcDev.WriteCoil("DB3.DBX0.1", true);
  2307. }
  2308. else
  2309. {
  2310. Log("运行", "PLC连接异常!", WarningEnum.High);
  2311. return false;
  2312. }
  2313. }
  2314. else if (confMgr.SysConfigParams.OpenIO)
  2315. {
  2316. ioCardDev.WriteBitState(GetIOPortIndex((int)DOName.停止), GetIOBitIndex((int)DOName.停止), true);
  2317. Task.Run(async () =>
  2318. {
  2319. await Task.Delay(500);
  2320. ioCardDev.WriteBitState(GetIOPortIndex((int)DOName.停止), GetIOBitIndex((int)DOName.停止), false);
  2321. });
  2322. }
  2323. return true;
  2324. }
  2325. public bool DefectEnd(Form fatherFrm)
  2326. {
  2327. Log("结束验布", "结束验布!");
  2328. Stop();
  2329. Thread.Sleep(500);
  2330. //CurrentState = CurrentStateEnum.初始;
  2331. _isRuning = false;
  2332. _isAuto = false;
  2333. OnAutoRuning(new RunEventArgs(_isAuto));
  2334. Thread.Sleep(500);
  2335. pStopWatch.Stop();
  2336. pRunSpeedWatch.Stop();
  2337. if (currKey > 0 )
  2338. {
  2339. if (FrmDialog.ShowDialog(fatherFrm, $"是否保存当前检测结果?", "提示", true) == DialogResult.OK)
  2340. {
  2341. //Log("验布数据", "等待处理完成!");
  2342. //while(_matList1.Count >0 && _matList2.Count>0)
  2343. // Thread.Sleep(200);
  2344. //Log("验布数据", "处理完成!");
  2345. string szBatchId, szReelId;
  2346. double ldErpLen;
  2347. //szBatchId = ;
  2348. //szReelId = txtReelId.Text.Trim();
  2349. //ldErpLen = numErpLen.IsEmpty ? 0 : Convert.ToDouble(numErpLen.Text.Trim());
  2350. int myKey = currKey;
  2351. //Task.Run(() => { saveCurrRecord(myKey); });
  2352. saveCurrRecord(myKey);
  2353. //resetUIValue();
  2354. currKey = 0;
  2355. //this.btnStart.Enabled = true;
  2356. //this.btnEnd.Enabled = this.btnPause.Enabled = false;//这里有问题,应该是devPlc回调设置
  2357. }
  2358. else
  2359. {
  2360. Log("结束验布", "不保存数据结束验布!");
  2361. return false;
  2362. }
  2363. }
  2364. else
  2365. {
  2366. Log("结束验布", "无数据结束验布!");
  2367. _isDefect = false;
  2368. return false;
  2369. }
  2370. return true;
  2371. }
  2372. #endregion
  2373. #region IO解析
  2374. private int GetIOPortIndex(int DIDOEnum)
  2375. {
  2376. return DIDOEnum / 8;
  2377. }
  2378. private int GetIOBitIndex(int DIDOEnum)
  2379. {
  2380. return DIDOEnum % 8;
  2381. }
  2382. #endregion
  2383. #region 三色灯
  2384. /// <summary>
  2385. /// 三色灯初始化
  2386. /// </summary>
  2387. public void LedReady()
  2388. {
  2389. if (confMgr.SysConfigParams.OpenIO && _isOpenIO)
  2390. {
  2391. ioCardDev.WriteBitState(GetIOPortIndex((int)DOName.三色灯绿灯), GetIOBitIndex((int)DOName.三色灯绿灯), false);
  2392. ioCardDev.WriteBitState(GetIOPortIndex((int)DOName.三色灯黄灯), GetIOBitIndex((int)DOName.三色灯黄灯), false);
  2393. ioCardDev.WriteBitState(GetIOPortIndex((int)DOName.三色灯红灯), GetIOBitIndex((int)DOName.三色灯红灯), false);
  2394. ioCardDev.WriteBitState(GetIOPortIndex((int)DOName.三色灯蜂鸣器), GetIOBitIndex((int)DOName.三色灯蜂鸣器), false);
  2395. }
  2396. }
  2397. /// <summary>
  2398. /// 运行状态三色灯
  2399. /// </summary>
  2400. public void LedRun()
  2401. {
  2402. if (confMgr.SysConfigParams.OpenIO && _isOpenIO)
  2403. {
  2404. ioCardDev.WriteBitState(GetIOPortIndex((int)DOName.三色灯绿灯), GetIOBitIndex((int)DOName.三色灯绿灯), true);
  2405. ioCardDev.WriteBitState(GetIOPortIndex((int)DOName.三色灯黄灯), GetIOBitIndex((int)DOName.三色灯黄灯), false);
  2406. ioCardDev.WriteBitState(GetIOPortIndex((int)DOName.三色灯红灯), GetIOBitIndex((int)DOName.三色灯红灯), false);
  2407. ioCardDev.WriteBitState(GetIOPortIndex((int)DOName.三色灯蜂鸣器), GetIOBitIndex((int)DOName.三色灯蜂鸣器), false);
  2408. }
  2409. }
  2410. /// <summary>
  2411. /// 暂停状态三色灯
  2412. /// </summary>
  2413. public void LedPause()
  2414. {
  2415. if (confMgr.SysConfigParams.OpenIO && _isOpenIO)
  2416. {
  2417. ioCardDev.WriteBitState(GetIOPortIndex((int)DOName.三色灯绿灯), GetIOBitIndex((int)DOName.三色灯绿灯), false);
  2418. ioCardDev.WriteBitState(GetIOPortIndex((int)DOName.三色灯黄灯), GetIOBitIndex((int)DOName.三色灯黄灯), false);
  2419. ioCardDev.WriteBitState(GetIOPortIndex((int)DOName.三色灯红灯), GetIOBitIndex((int)DOName.三色灯红灯), true);
  2420. ioCardDev.WriteBitState(GetIOPortIndex((int)DOName.三色灯蜂鸣器), GetIOBitIndex((int)DOName.三色灯蜂鸣器), false);
  2421. }
  2422. }
  2423. //控制黄灯闪烁
  2424. private bool Blink;
  2425. private int BlinkCnt = 0;
  2426. //控制蜂鸣间隔
  2427. private int BuzzCnt = 0;
  2428. /// <summary>
  2429. /// 回原状态三色灯
  2430. /// </summary>
  2431. /// <param name="val"></param>
  2432. public void LedRset(bool val)
  2433. {
  2434. if (confMgr.SysConfigParams.OpenIO && _isOpenIO)
  2435. {
  2436. ioCardDev.WriteBitState(GetIOPortIndex((int)DOName.三色灯绿灯), GetIOBitIndex((int)DOName.三色灯绿灯), false);
  2437. //ioCardDev.WriteBitState(GetIOPortIndex((int)DOName.三色灯黄灯), GetIOBitIndex((int)DOName.三色灯黄灯), val);
  2438. ioCardDev.WriteBitState(GetIOPortIndex((int)DOName.三色灯红灯), GetIOBitIndex((int)DOName.三色灯红灯), false);
  2439. ioCardDev.WriteBitState(GetIOPortIndex((int)DOName.三色灯蜂鸣器), GetIOBitIndex((int)DOName.三色灯蜂鸣器), false);
  2440. Blink = val;
  2441. BlinkCnt = 0;
  2442. }
  2443. }
  2444. #endregion
  2445. #region 报警等、按钮IO
  2446. /// <summary>
  2447. /// 三色灯报警状态显示
  2448. /// </summary>
  2449. /// <returns></returns>
  2450. public bool WarningShowLed(bool DisEnableBuzz)
  2451. {
  2452. bool sts = false;
  2453. if (statusMgr.Warning == WarningEnum.Normal)
  2454. {
  2455. if (confMgr.SysConfigParams.OpenIO && _isOpenIO)
  2456. {
  2457. if (statusMgr.Status == SystemStsEnum.Auto)
  2458. ioCardDev.WriteBitState(GetIOPortIndex((int)DOName.三色灯绿灯), GetIOBitIndex((int)DOName.三色灯绿灯), true);
  2459. else
  2460. ioCardDev.WriteBitState(GetIOPortIndex((int)DOName.三色灯绿灯), GetIOBitIndex((int)DOName.三色灯绿灯), false);
  2461. if (statusMgr.Status == SystemStsEnum.Pause)
  2462. ioCardDev.WriteBitState(GetIOPortIndex((int)DOName.三色灯红灯), GetIOBitIndex((int)DOName.三色灯红灯), true);
  2463. else
  2464. ioCardDev.WriteBitState(GetIOPortIndex((int)DOName.三色灯红灯), GetIOBitIndex((int)DOName.三色灯红灯), false);
  2465. ioCardDev.WriteBitState(GetIOPortIndex((int)DOName.三色灯蜂鸣器), GetIOBitIndex((int)DOName.三色灯蜂鸣器), false);
  2466. BuzzCnt = 0;
  2467. //判断黄灯是否需要闪烁,调用200ms一次
  2468. if (Blink)
  2469. {
  2470. if (BlinkCnt < 3)
  2471. ioCardDev.WriteBitState(GetIOPortIndex((int)DOName.三色灯黄灯), GetIOBitIndex((int)DOName.三色灯黄灯), true);
  2472. else if (BlinkCnt < 6)
  2473. ioCardDev.WriteBitState(GetIOPortIndex((int)DOName.三色灯黄灯), GetIOBitIndex((int)DOName.三色灯黄灯), false);
  2474. BlinkCnt++;
  2475. if (BlinkCnt == 6)
  2476. BlinkCnt = 0;
  2477. }
  2478. else
  2479. ioCardDev.WriteBitState(GetIOPortIndex((int)DOName.三色灯黄灯), GetIOBitIndex((int)DOName.三色灯黄灯), false);
  2480. }
  2481. }
  2482. if (statusMgr.Warning == WarningEnum.Low)
  2483. {
  2484. //ioCardDev.WriteBitState(GetIOPortIndex((int)DOName.启动按钮绿灯), GetIOBitIndex((int)DOName.启动按钮绿灯), false);
  2485. //ioCardDev.WriteBitState(GetIOPortIndex((int)DOName.停止按钮红灯), GetIOBitIndex((int)DOName.停止按钮红灯), true);
  2486. if (confMgr.SysConfigParams.OpenIO && _isOpenIO)
  2487. ioCardDev.WriteBitState(GetIOPortIndex((int)DOName.三色灯红灯), GetIOBitIndex((int)DOName.三色灯红灯), true);
  2488. //ioCardDev.WriteBitState(GetIOPortIndex((int)DOName.三色灯绿灯), GetIOBitIndex((int)DOName.三色灯绿灯), false);
  2489. //sts = true;
  2490. }
  2491. if (statusMgr.Warning == WarningEnum.High)
  2492. {
  2493. //发送停止信号
  2494. Stop();
  2495. sts = true;
  2496. if (confMgr.SysConfigParams.OpenIO && _isOpenIO)
  2497. {
  2498. ioCardDev.WriteBitState(GetIOPortIndex((int)DOName.三色灯红灯), GetIOBitIndex((int)DOName.三色灯红灯), true);
  2499. ioCardDev.WriteBitState(GetIOPortIndex((int)DOName.三色灯绿灯), GetIOBitIndex((int)DOName.三色灯绿灯), false);
  2500. if (confMgr.SysConfigParams.OpenBuzzer && !DisEnableBuzz)
  2501. {
  2502. if (BuzzCnt < 3)
  2503. ioCardDev.WriteBitState(GetIOPortIndex((int)DOName.三色灯蜂鸣器), GetIOBitIndex((int)DOName.三色灯蜂鸣器), true);
  2504. else if (BuzzCnt < 6)
  2505. ioCardDev.WriteBitState(GetIOPortIndex((int)DOName.三色灯蜂鸣器), GetIOBitIndex((int)DOName.三色灯蜂鸣器), false);
  2506. BuzzCnt++;
  2507. if (BuzzCnt == 6)
  2508. BuzzCnt = 0;
  2509. }
  2510. }
  2511. }
  2512. return sts;
  2513. }
  2514. /// <summary>
  2515. /// 按钮IO检测
  2516. /// </summary>
  2517. /// <returns></returns>
  2518. public int ButtonIOTrg(bool DisEnableDoorAlm)
  2519. {
  2520. int ret = 0;
  2521. bool sts;
  2522. if (confMgr.SysConfigParams.OpenIO && _isOpenIO)
  2523. {
  2524. //if (confMgr.SysConfigParams.OpenDoor && !DisEnableDoorAlm)
  2525. //{
  2526. // ioCardDev.GetDIBitState(GetIOPortIndex((int)DIName.门磁), GetIOBitIndex((int)DIName.门磁), out sts);
  2527. // if ((!sts) && (statusMgr.Status == SystemStsEnum.Auto))
  2528. // {
  2529. // Log("暂停", "门磁报警-门打开", WarningEnum.Low);
  2530. // statusMgr.GotoPause();
  2531. // SendStatus();
  2532. // ret = 2;
  2533. // }
  2534. //}
  2535. ioCardDev.GetDIBitState(GetIOPortIndex((int)DIName.暂停按钮), GetIOBitIndex((int)DIName.暂停按钮), out sts);
  2536. if (sts)
  2537. {
  2538. Log("暂停", "手动暂停");
  2539. statusMgr.GotoPause();
  2540. SendStatus();
  2541. ret = 2;
  2542. }
  2543. ioCardDev.GetDIBitState(GetIOPortIndex((int)DIName.复位按钮), GetIOBitIndex((int)DIName.复位按钮), out sts);
  2544. if (sts)
  2545. {
  2546. ret = 3;
  2547. }
  2548. ioCardDev.GetDIBitState(GetIOPortIndex((int)DIName.启动按钮), GetIOBitIndex((int)DIName.启动按钮), out sts);
  2549. if (sts)
  2550. ret = 1;
  2551. }
  2552. return ret;
  2553. }
  2554. #endregion
  2555. #region 系统关闭
  2556. /// <summary>
  2557. /// 关闭
  2558. /// </summary>
  2559. public void Close()
  2560. {
  2561. _isInit = false;
  2562. _isRuning = false;
  2563. if (null != _cts)
  2564. {
  2565. _cts.Cancel();
  2566. }
  2567. if (null != _mainThread)
  2568. {
  2569. _mainThread.Join(1000);
  2570. }
  2571. if (null != _Cam1Thread)
  2572. {
  2573. _Cam1Thread.Join(1000);
  2574. }
  2575. if (null != _Cam2Thread)
  2576. {
  2577. _Cam2Thread.Join(1000);
  2578. }
  2579. if (null != _SpeedThread)
  2580. {
  2581. _SpeedThread.Join(1000);
  2582. }
  2583. if (null != _SaveImgThread)
  2584. {
  2585. _SaveImgThread.Join(1000);
  2586. }
  2587. //关闭计米器
  2588. if (confMgr.SysConfigParams.OpenLengthCount)
  2589. lengthCounter.Close();
  2590. //关闭相机
  2591. LineCamDev1.CloseCamera();
  2592. LineCamDev2.CloseCamera();
  2593. //关闭光源
  2594. for (int i = 0; i < LightChCount; i++)
  2595. {
  2596. lightDev.CloseLight(i + 1);
  2597. }
  2598. lightDev.CloseDev();
  2599. //关闭io
  2600. if (confMgr.SysConfigParams.OpenIO)
  2601. {
  2602. ioCardDev.ResetAllDO();
  2603. ioCardDev.CloseBoard();
  2604. }
  2605. if (confMgr.SysConfigParams.OpenPLC)
  2606. plcDev.CloseDev();
  2607. }
  2608. #endregion
  2609. #region 日志报警
  2610. /// <summary>
  2611. /// 初始化记录报警和显示
  2612. /// </summary>
  2613. /// <param name="tag">标头</param>
  2614. /// <param name="msg">内容</param>
  2615. /// <param name="warning">报警状态</param>
  2616. private void InitLog(string msg, string tag = "初始化", WarningEnum warning = WarningEnum.Normal)
  2617. {
  2618. OnInitRuning(new InitEventArgs(msg));
  2619. statusMgr.GotoWarning(warning, tag, msg);
  2620. }
  2621. /// <summary>
  2622. /// 记录报警和显示
  2623. /// </summary>
  2624. /// <param name="tag">标头</param>
  2625. /// <param name="msg">内容</param>
  2626. /// <param name="warning">报警状态</param>
  2627. private void Log(string tag, string msg, WarningEnum warning = WarningEnum.Normal, bool show = true)
  2628. {
  2629. if(show)
  2630. OnMainRuning(new MainEventArgs(tag, msg, warning));
  2631. statusMgr.GotoWarning(warning, tag, msg);
  2632. //开启云端
  2633. if ((init_Cloud) && (warning != WarningEnum.Normal))
  2634. {
  2635. //上传报警状态和信息
  2636. string statusStr = warning == WarningEnum.Normal ? "正常" : warning == WarningEnum.Low ? "警告" : "系统报警";
  2637. cloudMgr.SendTopic("device/attributes", $"{{\"status\": \"{statusStr}\", \"alm\": \"{tag}-{msg}\", " +
  2638. $"\"name\": \"{confMgr.SysConfigParams.CloudThisName}\", \"DailyOutput\": \"{DailyOutput}\"}}");
  2639. }
  2640. }
  2641. #endregion
  2642. #region 硬件
  2643. #region 硬件型号配置
  2644. public LightDevNameEnum SysUseLight = LightDevNameEnum.CST;
  2645. #endregion
  2646. #region 硬件字段
  2647. private CamDev _LinecamDev1;
  2648. /// <summary>
  2649. /// io控制卡
  2650. /// </summary>
  2651. public CamDev LineCamDev1 { get { return _LinecamDev1; } }
  2652. private CamDev _LinecamDev2;
  2653. /// <summary>
  2654. /// io控制卡
  2655. /// </summary>
  2656. public CamDev LineCamDev2 { get { return _LinecamDev2; } }
  2657. private IOCardDev ioCardDev;
  2658. /// <summary>
  2659. /// io控制卡
  2660. /// </summary>
  2661. public IOCardDev IOCardDev { get { return ioCardDev; } }
  2662. private LightDev lightDev;
  2663. /// <summary>
  2664. /// 光源控制
  2665. /// </summary>
  2666. public LightDev LightDev { get { return lightDev; } }
  2667. public string LightName { get { return "Light"; } }
  2668. public int LightChCount = 1;//美尚4通道,其他6通道
  2669. /// <summary>
  2670. /// 计米器
  2671. /// </summary>
  2672. public SerialPort LengthCounterPort { get { return lengthCounter; } }
  2673. private SerialPort lengthCounter;
  2674. private PlcDev plcDev;
  2675. /// <summary>
  2676. /// PLC控制
  2677. /// </summary>
  2678. public PlcDev PlcDev { get { return plcDev; } }
  2679. private PrintControl printControl;
  2680. /// <summary>
  2681. /// 打印机模块
  2682. /// </summary>
  2683. public PrintControl PrintControl { get { return printControl; } }
  2684. #endregion
  2685. #region 初始化和基本电机IO操作
  2686. private void InitDev()
  2687. {
  2688. ioCardDev = new AdvantechIO();
  2689. //CpuType.S71200 = 30
  2690. plcDev = new PlcDev(CpuType.S71200, confMgr.SysConfigParams.PLC_IP, (short)confMgr.SysConfigParams.PLC_Rack, (short)confMgr.SysConfigParams.PLC_Solt);
  2691. _LinecamDev1 = new CamDev(CameraEnumType.IKap, confMgr.SysConfigParams.CamIndex_1.ToString(), confMgr.SysConfigParams.CamPath_1, confMgr.SysConfigParams.CamDev_1);
  2692. _LinecamDev2 = new CamDev(CameraEnumType.IKap, confMgr.SysConfigParams.CamIndex_2.ToString(), confMgr.SysConfigParams.CamPath_2, confMgr.SysConfigParams.CamDev_2);
  2693. if (SysUseLight == LightDevNameEnum.CST)
  2694. lightDev = new CSTLight(LightName, LightChCount);
  2695. else
  2696. lightDev = new RseeLight(SysUseLight, LightName);
  2697. lengthCounter = new SerialPort(confMgr.SysConfigParams.LengthCounterCom, confMgr.SysConfigParams.LengthCounterComBaud);
  2698. }
  2699. /// <summary>
  2700. /// 初始化硬件
  2701. /// </summary>
  2702. /// <returns></returns>
  2703. private bool InitAllDev()
  2704. {
  2705. bool ret = false;
  2706. InitDev();
  2707. #if Online
  2708. //打印机模块初始化
  2709. //InitLog("打印机模块初始化...");
  2710. //try
  2711. //{
  2712. // printControl = new PrintControl();
  2713. // InitLog("初始化打印机模块成功!");
  2714. //}
  2715. //catch (Exception ex)
  2716. //{
  2717. // printControl = null;
  2718. // InitLog($"初始化打印机模块失败! {ex.Message}");
  2719. //}
  2720. if (confMgr.SysConfigParams.OpenLengthCount)
  2721. {
  2722. lengthCounter.Open();
  2723. if (!lengthCounter.IsOpen)
  2724. {
  2725. InitLog("计米器初始化失败!", "初始化", WarningEnum.High);
  2726. return ret;
  2727. }
  2728. InitLog("计米器初始化成功!");
  2729. }
  2730. if (confMgr.SysConfigParams.OpenPLC)
  2731. {
  2732. //PLC初始化
  2733. InitLog("PLC连接初始化...");
  2734. if(!plcDev.OpenDev())
  2735. {
  2736. InitLog("PLC连接初始化失败!", "初始化", WarningEnum.High);
  2737. return ret;
  2738. }
  2739. InitLog("PLC连接成功!");
  2740. }
  2741. _isOpenIO = false;
  2742. if (confMgr.SysConfigParams.OpenIO)
  2743. {
  2744. //IO初始化
  2745. InitLog("IO板卡初始化...");
  2746. if (ioCardDev.InitBoard(MaiMuControl.Device.IOBordType.Advantech) < 0)
  2747. {
  2748. InitLog("IO板卡初始化失败!", "初始化", WarningEnum.High);
  2749. return ret;
  2750. }
  2751. if (ioCardDev.OpenBoard(confMgr.SysConfigParams.IODevName, confMgr.SysConfigParams.IOCfgPath) < 0)
  2752. {
  2753. InitLog("打开IO板卡失败!", "初始化", WarningEnum.High);
  2754. return ret;
  2755. }
  2756. if (ioCardDev.ResetAllDO() < 0)
  2757. {
  2758. InitLog("IO Reset失败!", "初始化", WarningEnum.High);
  2759. return ret;
  2760. }
  2761. _isOpenIO = true;
  2762. InitLog("初始化IO板卡成功!");
  2763. }
  2764. //相机初始化
  2765. if(!_LinecamDev1.InitCamera())
  2766. {
  2767. InitLog("相机1初始化失败!", "初始化", WarningEnum.High);
  2768. return ret;
  2769. }
  2770. if(!_LinecamDev1.OpenCamera())
  2771. {
  2772. InitLog("相机1打开失败!", "初始化", WarningEnum.High);
  2773. return ret;
  2774. }
  2775. //_LinecamDev1.IsMirrorX = confMgr.SysConfigParams.Cam1_flipX;
  2776. //_LinecamDev1.IsMirrorY = confMgr.SysConfigParams.Cam1_flipY;
  2777. _LinecamDev1.WarningEvent = (level, msg) =>
  2778. {
  2779. Log($"相机1设备事件", msg, level);
  2780. };
  2781. if (!_LinecamDev2.InitCamera())
  2782. {
  2783. InitLog("相机2初始化失败!", "初始化", WarningEnum.High);
  2784. return ret;
  2785. }
  2786. if (!_LinecamDev2.OpenCamera())
  2787. {
  2788. InitLog("相机2打开失败!", "初始化", WarningEnum.High);
  2789. return ret;
  2790. }
  2791. //_LinecamDev2.IsMirrorX = confMgr.SysConfigParams.Cam2_flipX;
  2792. //_LinecamDev2.IsMirrorY = confMgr.SysConfigParams.Cam2_flipY;
  2793. _LinecamDev2.WarningEvent = (level, msg) =>
  2794. {
  2795. Log($"相机2设备事件", msg, level);
  2796. };
  2797. //光源初始化
  2798. InitLog("光源控制器初始化...");
  2799. int com_num = int.Parse(confMgr.SysConfigParams.LightCom.Remove(0, 3));
  2800. if (lightDev.InitDev(com_num, confMgr.SysConfigParams.LightComBaud) < 0)
  2801. {
  2802. InitLog("光源控制器初始化失败!", "初始化", WarningEnum.High);
  2803. return ret;
  2804. }
  2805. InitLog("初始化光源控制器成功!");
  2806. //关闭光源
  2807. for (int i = 0; i < LightChCount; i++)
  2808. {
  2809. lightDev.CloseLight(i + 1);
  2810. }
  2811. #endif
  2812. ret = true;
  2813. return ret;
  2814. }
  2815. /// <summary>
  2816. /// 读取硬件配置
  2817. /// </summary>
  2818. private bool LoadDevConfig()
  2819. {
  2820. LightParams lightParams = new LightParams(LightName, LightChCount);
  2821. //LightChCount = 6;
  2822. //lightParams.DevName = LightName;
  2823. lightParams.ComName = confMgr.SysConfigParams.LightCom;
  2824. lightParams.Buad = confMgr.SysConfigParams.LightComBaud;
  2825. //lightParams.ChCount = LightChCount;
  2826. lightDev.WriteCfgInfo(confMgr.DevConfigPath, lightParams);
  2827. return true;
  2828. }
  2829. #endregion
  2830. #endregion
  2831. #region 硬盘检测
  2832. public static bool CheckDisk(IWin32Window owner, int max = 10)
  2833. {
  2834. if (!string.IsNullOrEmpty(ConfMgr.Instance.SysConfigParams.DefectSrcImag.SavePath))
  2835. {
  2836. string path = ConfMgr.Instance.SysConfigParams.DefectSrcImag.SavePath;
  2837. string volume = path.Substring(0, path.IndexOf(':'));
  2838. long freespace = DiskAPI.GetHardDiskSpace(volume);
  2839. if (freespace < max)
  2840. {
  2841. string tip = $"当前{volume}硬盘容量:{freespace}GB,小于{max}GB。注意清理!!";
  2842. FrmDialog.ShowDialog(owner, tip, "警告", true);
  2843. return false;
  2844. }
  2845. }
  2846. return true;
  2847. }
  2848. #endregion
  2849. #region 初始化事件
  2850. /// <summary>
  2851. /// 初始化回调
  2852. /// </summary>
  2853. /// <param name="sender"></param>
  2854. /// <param name="e"></param>
  2855. public delegate void InitEventHandler(Object sender, InitEventArgs e);
  2856. public event InitEventHandler InitRuning;
  2857. protected virtual void OnInitRuning(InitEventArgs e)
  2858. {
  2859. if (null != InitRuning)
  2860. {
  2861. InitRuning(this, e);
  2862. }
  2863. }
  2864. #endregion
  2865. #region 主窗体显示事件
  2866. /// <summary>
  2867. /// 主窗体回调
  2868. /// </summary>
  2869. /// <param name="sender"></param>
  2870. /// <param name="e"></param>
  2871. public delegate void MainEventHandler(Object sender, MainEventArgs e);
  2872. public event MainEventHandler MainRuning;
  2873. protected virtual void OnMainRuning(MainEventArgs e)
  2874. {
  2875. if (null != MainRuning)
  2876. {
  2877. MainRuning(this, e);
  2878. }
  2879. }
  2880. /// <summary>
  2881. /// 流程回调
  2882. /// </summary>
  2883. /// <param name="sender"></param>
  2884. /// <param name="e"></param>
  2885. public delegate void RunEventHandler(Object sender, RunEventArgs e);
  2886. public event RunEventHandler AutoRuning;
  2887. protected virtual void OnAutoRuning(RunEventArgs e)
  2888. {
  2889. if (null != AutoRuning)
  2890. {
  2891. AutoRuning(this, e);
  2892. }
  2893. }
  2894. #endregion
  2895. #region 检测标准
  2896. #region 拷贝产品
  2897. /// <summary>
  2898. /// 拷贝产品
  2899. /// </summary>
  2900. /// <param name="list"></param>
  2901. /// <param name="liIndex"></param>
  2902. /// <param name="stepID">流程ID</param>
  2903. /// <param name="stepInfo">流程</param>
  2904. /// <returns></returns>
  2905. public bool ProductCopy(List<Product> list, int liIndex)
  2906. {
  2907. Product newProduct = new Product()
  2908. {
  2909. Code = list[liIndex].Code + "_clone",
  2910. Name = $"{list[liIndex].Name} (克隆)",
  2911. Spec = list[liIndex].Spec,
  2912. Material = list[liIndex].Material,
  2913. Color = list[liIndex].Color,
  2914. ColorName = list[liIndex].ColorName,
  2915. ColorValue = list[liIndex].ColorValue,
  2916. LightValue = list[liIndex].LightValue,
  2917. ExposureTime = list[liIndex].ExposureTime,
  2918. Gain = list[liIndex].Gain,
  2919. TensionValue = list[liIndex].TensionValue,
  2920. Note = list[liIndex].Note,
  2921. ModelName = list[liIndex].ModelName,
  2922. DefectAreaLimit = list[liIndex].DefectAreaLimit,
  2923. DefectCountLimit = list[liIndex].DefectCountLimit,
  2924. DefectPauseForUser = list[liIndex].DefectPauseForUser,
  2925. DefectCntLength = list[liIndex].DefectCntLength,
  2926. WarnDefect = list[liIndex].WarnDefect,
  2927. OpenThicknessDetection = list[liIndex].OpenThicknessDetection,
  2928. ThicknessDetectionStopDis = list[liIndex].ThicknessDetectionStopDis,
  2929. residueWarnningLen = list[liIndex].residueWarnningLen,
  2930. QualifiedLimitList = new List<QualifiedLimit>(),
  2931. GradeLimitList = new List<GradeLimit>(),
  2932. DefectPauseOption = list[liIndex].DefectPauseOption,
  2933. //OrderList = new List<Order>(),
  2934. ModifyUserCode = userMgr.LoginUser.Code,
  2935. CreateUserCode = userMgr.LoginUser.Code
  2936. };
  2937. foreach (var item in list[liIndex].QualifiedLimitList)
  2938. {
  2939. newProduct.QualifiedLimitList.Add(new QualifiedLimit()
  2940. {
  2941. Code = item.Code,
  2942. ZXD = item.ZXD,
  2943. Pid = item.Pid,
  2944. Name = item.Name,
  2945. Area = item.Area,
  2946. ContrastTop = item.ContrastTop,
  2947. ContrastLower = item.ContrastLower,
  2948. IsOR = item.IsOR,
  2949. NameCode = item.NameCode,
  2950. DefectWarnLength = item.DefectWarnLength,
  2951. DefectWarnCnt = item.DefectWarnCnt,
  2952. ModifyUserCode = userMgr.LoginUser.Code,
  2953. CreateUserCode = userMgr.LoginUser.Code
  2954. });
  2955. }
  2956. foreach (var item in list[liIndex].GradeLimitList)
  2957. {
  2958. newProduct.GradeLimitList.Add(new GradeLimit()
  2959. {
  2960. Pid = item.Pid,
  2961. Code = item.Code,
  2962. A = item.A,
  2963. B = item.B,
  2964. C = item.C,
  2965. D = item.D,
  2966. E = item.E,
  2967. ModifyUserCode = userMgr.LoginUser.Code,
  2968. CreateUserCode = userMgr.LoginUser.Code
  2969. });
  2970. }
  2971. bool result = PdtService.InsertNav(newProduct);
  2972. return result;
  2973. }
  2974. #endregion
  2975. #region 加载测试列表
  2976. /// <summary>
  2977. /// 加载产品列表
  2978. /// </summary>
  2979. public void LoadProductCodeList()
  2980. {
  2981. try
  2982. {
  2983. productList = PdtService.GetListNav();
  2984. productCodeList = productList.Select(m => m.Name).ToList();
  2985. productIdList = productList.Select(m => m.Id).ToList();
  2986. }
  2987. catch (Exception ex)
  2988. {
  2989. OnMainRuning(new MainEventArgs("启动", "加载检测标准失败:" + ex.Message, WarningEnum.High));
  2990. statusMgr.GotoWarning(WarningEnum.High, "启动", "加载检测标准失败:" + ex.Message);
  2991. SendStatus();
  2992. }
  2993. }
  2994. #endregion
  2995. #region 删除某个标准
  2996. public bool DelDefectItem(Product pdt)
  2997. {
  2998. return PdtService.DelNav(pdt);
  2999. }
  3000. #endregion
  3001. #region 插入新标准
  3002. public bool AddDefectItem(Product pdt)
  3003. {
  3004. return PdtService.InsertNav(pdt);
  3005. }
  3006. #endregion
  3007. #region 更新标准
  3008. public bool UpdateDefectItem(Product pdt)
  3009. {
  3010. return PdtService.UpdateNav(pdt);
  3011. }
  3012. #endregion
  3013. #region 获取标准
  3014. public Product GteDefectItem(int id)
  3015. {
  3016. return PdtService.GetModelNav(id);
  3017. }
  3018. #endregion
  3019. #endregion
  3020. #region 数据分析
  3021. public List<Records> GetRecords(int pageNum, int pageSize, ref int totalCount, Expression<Func<Records, bool>> exp)
  3022. {
  3023. return RecordService.GetListNav(pageNum, pageSize, ref totalCount, exp);
  3024. }
  3025. public Records GetRecord(int id)
  3026. {
  3027. return RecordService.GetModelNav(id);
  3028. }
  3029. #endregion
  3030. #region 界面显示
  3031. public static void showRowNum_onDataGrid_RowPostPaint(DataGridView dgv, object sender, DataGridViewRowPostPaintEventArgs e)
  3032. {
  3033. Rectangle rectangle = new Rectangle(e.RowBounds.Location.X, e.RowBounds.Location.Y, dgv.RowHeadersWidth - 4, e.RowBounds.Height);
  3034. TextRenderer.DrawText(e.Graphics, (e.RowIndex + 1).ToString(), dgv.RowHeadersDefaultCellStyle.Font, rectangle, dgv.RowHeadersDefaultCellStyle.ForeColor, TextFormatFlags.VerticalCenter | TextFormatFlags.Right);
  3035. }
  3036. /// <summary>
  3037. /// IO二进制数据格式化到8位 XXXX10X0
  3038. /// </summary>
  3039. /// <param name="datas"></param>
  3040. /// <returns></returns>
  3041. public static string[] IODataFormatBinaryStr(string[] datas, bool clone, char defaultPadChar = 'X')
  3042. {
  3043. string[] datas2 = new string[datas.Length];
  3044. for (int i = 0; i < datas.Length; i++)
  3045. {
  3046. if (clone)
  3047. {
  3048. datas2[i] = datas[i].Replace(" ", "");
  3049. if (datas2[i].Length > 8)
  3050. datas2[i] = datas2[i].Substring(datas2[i].Length - 8);
  3051. else if (datas2[i].Length < 8)
  3052. datas2[i] = datas2[i].PadLeft(8, defaultPadChar);
  3053. }
  3054. else
  3055. {
  3056. datas[i] = datas[i].Replace(" ", "");
  3057. if (datas[i].Length > 8)
  3058. datas[i] = datas[i].Substring(datas[i].Length - 8);
  3059. else if (datas[i].Length < 8)
  3060. datas[i] = datas[i].PadLeft(8, defaultPadChar);
  3061. datas2 = datas;
  3062. }
  3063. }
  3064. return datas2;
  3065. }
  3066. /// <summary>
  3067. ///
  3068. /// </summary>
  3069. /// <param name="op_show_list">[XXHL XXXX,XXXX XXXX,...]</param>
  3070. /// <param name="currIoDatas">[byte,byte,byte,byte]</param>
  3071. /// <returns></returns>
  3072. public static bool compareIOInput(string[] op_show_list, byte[] currIoDatas)
  3073. {
  3074. int isok = 0;//1-true 2-false
  3075. string IN_OP_SHOW;
  3076. for (int i = 0; i < currIoDatas.Length; i++)
  3077. {
  3078. IN_OP_SHOW = op_show_list[i].Replace(" ", "").PadLeft(8, 'X');
  3079. if (IN_OP_SHOW.IndexOf('H') < 0 && IN_OP_SHOW.IndexOf('L') < 0)
  3080. continue;
  3081. for (int j = 7; j >= 0; j--)
  3082. {
  3083. byte bit = (byte)(1 << 7 - j);
  3084. if (IN_OP_SHOW[j] == 'H')
  3085. {
  3086. if ((bit & currIoDatas[i]) > 0)
  3087. isok = 1;
  3088. else
  3089. {
  3090. isok = 2;
  3091. break;
  3092. }
  3093. }
  3094. else if (IN_OP_SHOW[j] == 'L')
  3095. {
  3096. if ((currIoDatas[i] ^ (currIoDatas[i] | bit)) > 0)
  3097. isok = 1;
  3098. else
  3099. {
  3100. isok = 2;
  3101. break;
  3102. }
  3103. }
  3104. }
  3105. //已经不符
  3106. if (isok == 2) break;
  3107. }
  3108. //
  3109. return isok == 1;
  3110. }
  3111. #endregion
  3112. #region 启动
  3113. public bool StartMotion()
  3114. {
  3115. if (confMgr.SysConfigParams.OpenAutoRun)
  3116. {
  3117. Log("启动", "下发启动指令...");
  3118. if (confMgr.SysConfigParams.OpenPLC)
  3119. {
  3120. if (plcDev.IsInit())
  3121. {
  3122. plcDev.WriteCoil("DB3.DBX0.1", false);
  3123. plcDev.WriteCoil("DB3.DBX0.0", true);//启动
  3124. }
  3125. else
  3126. {
  3127. Log("运行", "PLC连接异常!", WarningEnum.High);
  3128. return false;
  3129. }
  3130. }
  3131. else if (confMgr.SysConfigParams.OpenIO)
  3132. {
  3133. bool sts;
  3134. ioCardDev.GetDIBitState(GetIOPortIndex((int)DIName.暂停按钮), GetIOBitIndex((int)DIName.暂停按钮), out sts);
  3135. if (!sts)
  3136. {
  3137. ioCardDev.WriteBitState(GetIOPortIndex((int)DOName.启动), GetIOBitIndex((int)DOName.启动), true);
  3138. Task.Run(async () =>
  3139. {
  3140. await Task.Delay(500);
  3141. ioCardDev.WriteBitState(GetIOPortIndex((int)DOName.启动), GetIOBitIndex((int)DOName.启动), false);
  3142. });
  3143. }
  3144. else
  3145. Log("运行", "存在暂停信号!", WarningEnum.Low);
  3146. }
  3147. }
  3148. else
  3149. Log("启动", "检测流程开启...");
  3150. return true;
  3151. }
  3152. /// <summary>
  3153. /// 加载ERP数据库数据
  3154. /// </summary>
  3155. /// <param name="barCode"></param>
  3156. /// <returns></returns>
  3157. private DataRow loadErpData(string barCode)
  3158. {
  3159. var paramList = new List<SugarParameter>() {
  3160. new SugarParameter("@code", barCode)
  3161. };
  3162. Stopwatch stopwatch = Stopwatch.StartNew();
  3163. var data = confMgr.execSql(confMgr.SysConfigParams.ErpSql, paramList);
  3164. if (data != null && data.Rows.Count < 1)
  3165. {
  3166. Log("Erp查询结果", $"{barCode}: 时长={stopwatch.ElapsedMilliseconds}ms, 无数据!", WarningEnum.Normal);
  3167. return null;
  3168. }
  3169. Log("Erp查询结果", $"{barCode}: 时长={stopwatch.ElapsedMilliseconds}ms, {JsonConvert.SerializeObject(data.Rows[0])}", WarningEnum.Normal);
  3170. return data.Rows[0];
  3171. }
  3172. /// <summary>
  3173. /// 自动运行
  3174. /// </summary>
  3175. /// <returns></returns>
  3176. public bool StartRun(Form fatherFrm, string sn, ref string color, ref string type, ref string len)
  3177. {
  3178. bool ret = true;
  3179. _FatherFrm = fatherFrm;
  3180. string barCodeName = "", batchId = "", reelId = "";
  3181. //运行前清除过期图片文件
  3182. //DateTime st = DateTime.Now;
  3183. DelectPictureFile();
  3184. if ((statusMgr.Status != SystemStsEnum.Standby) && (statusMgr.Status != SystemStsEnum.Pause))
  3185. {
  3186. Log("运行", "系统非可运行状态", WarningEnum.Low);
  3187. return false;
  3188. }
  3189. if (string.IsNullOrEmpty(sn))
  3190. {
  3191. Log("运行", "产品条码为空!", WarningEnum.Low);
  3192. return false;
  3193. }
  3194. //禾欣数据 sn,长度数量, 批号, 卷号
  3195. if (!string.IsNullOrWhiteSpace(confMgr.SysConfigParams.ErpDBConStr) && !string.IsNullOrWhiteSpace(confMgr.SysConfigParams.ErpSql) && !string.IsNullOrWhiteSpace(sn))
  3196. {
  3197. Log("扫码", $"产品条码({sn})到ERP查询对应数据...", WarningEnum.Normal);
  3198. var rowData = this.loadErpData(sn);
  3199. if (rowData == null)
  3200. {
  3201. Log("扫码", $"产品条码({sn})无对应ERP数据,不做响应!", WarningEnum.High);
  3202. return false;
  3203. }
  3204. barCodeName = rowData[0].ToString();
  3205. if (rowData.ItemArray.Length > 1) len = rowData[1].ToString();
  3206. if (rowData.ItemArray.Length > 2) batchId = rowData[2].ToString();
  3207. if (rowData.ItemArray.Length > 3) reelId = rowData[3].ToString();
  3208. }
  3209. else
  3210. barCodeName = sn;//没有ERP对应关系时直接使用条码做为品名
  3211. //Log("调试", $"time1:{(DateTime.Now - st).Milliseconds}");
  3212. //st = DateTime.Now;
  3213. int errStep = 0;
  3214. try
  3215. {
  3216. Product model;
  3217. //禾欣客户使用
  3218. if(confMgr.SysConfigParams.CustomerName == "hexin")
  3219. {
  3220. errStep = 1;
  3221. //SHNY-PX-6-***
  3222. string[] codes = barCodeName.Split(new char[] { '-' });
  3223. if (codes.Length < 4)
  3224. {
  3225. Log("扫码", $"产品品名({barCodeName})格式错误,不做响应!", WarningEnum.Low);
  3226. return false;
  3227. }
  3228. errStep = 2;
  3229. //加载新产品
  3230. string pcode = "1-" + codes[2];
  3231. if (codes[1] == "0" || confMgr.SysConfigParams.SuedeList.Contains(codes[1]))
  3232. pcode = "0-" + codes[2];
  3233. model = PdtService.GetModelNav(pcode); //frmProduct.loadProduct(code);
  3234. //name = barCodeName;
  3235. //batch = batchId;
  3236. //reel = reelId;
  3237. //cnt = len;
  3238. }
  3239. else
  3240. {
  3241. //if (string.IsNullOrEmpty(name) || name == "未找到")
  3242. //{
  3243. // Log("运行", "产品品名为空!", WarningEnum.Low);
  3244. // return false;
  3245. //}
  3246. //if (string.IsNullOrEmpty(DefectName))
  3247. //{
  3248. // Log("运行", "检测标准未选择!", WarningEnum.Low);
  3249. // return false;
  3250. //}
  3251. //if (string.IsNullOrEmpty(batch))
  3252. //{
  3253. // Log("运行", "批号为空!", WarningEnum.Low);
  3254. // return false;
  3255. //}
  3256. //if (string.IsNullOrEmpty(reel))
  3257. //{
  3258. // Log("运行", "卷号为空!", WarningEnum.Low);
  3259. // return false;
  3260. //}
  3261. //double t;
  3262. //cnt = double.TryParse(cnt, out t) ?cnt:"0";
  3263. model = PdtService.GetModelNavByMaterialColor(color, type);
  3264. }
  3265. if (model == null)
  3266. {
  3267. Log("扫码", $"编码({sn})对应配方不存在,请先添加产品配方设置,暂停设备!", WarningEnum.High);
  3268. return false;
  3269. }
  3270. string DefectName = model.Name;
  3271. //数据处理
  3272. Records record;
  3273. lock (lockCurrKey)
  3274. {
  3275. errStep = 3;
  3276. //保存,这里队列图片可能还未检测完
  3277. if (currKey > 0)
  3278. {
  3279. string szBatchId, szReelId;
  3280. double ldErpLen;
  3281. szBatchId = "batch";
  3282. szReelId = "reel";
  3283. ldErpLen = Convert.ToDouble(len);
  3284. //BatchId = code,//code[2]
  3285. //ReelId = "1",//code[3]
  3286. int mykey = currKey;
  3287. //Task.Run(() => { saveCurrRecord(mykey); });
  3288. saveCurrRecord(mykey);
  3289. currKey = 0;
  3290. }
  3291. errStep = 4;
  3292. var now = DateTime.Now;
  3293. currKey = now.Hour * 10000 + now.Minute * 100 + now.Second;
  3294. //var materialItem = codes[0]+"-"+ codes[1];
  3295. //var colorItem = Config.getColorItem(int.Parse(codes[2]));
  3296. record = new Records()
  3297. {
  3298. currKey = currKey,
  3299. ProductId = model.Id,
  3300. ProductInfo = model,//后面计算合格时用
  3301. Color = model.ColorName,
  3302. Material = model.Material,//codes[0] + "-" + codes[1],// (materialItem == null ? "未知" : materialItem["name"].ToString()),
  3303. BarCode = sn,
  3304. BarCodeName = barCodeName,
  3305. ErpLen = double.Parse(len),
  3306. BatchId = batchId,
  3307. ReelId = reelId,
  3308. ModifyUserCode = userMgr.LoginUser.Code,
  3309. CreateUserCode = userMgr.LoginUser.Code,
  3310. };
  3311. htTask.Add(currKey, record);
  3312. }
  3313. errStep = 8;
  3314. //
  3315. errStep = 9;
  3316. Log("扫码", $"品名({barCodeName}),条码({sn}),加载产品信息({model.Code})完成,加载配方(光源={model.LightValue},曝光={model.ExposureTime},增益={model.Gain})...");
  3317. errStep = 10;
  3318. #if Online
  3319. if (model.LightValue > 0)//光源 - 通道0
  3320. lightDev.SetLightDigitalValue(1, model.LightValue);
  3321. errStep = 11;
  3322. if (model.ExposureTime > 0 || model.Gain > 0)//相机曝光 增益
  3323. {
  3324. LineCamDev1.SetExposure((float)(model.ExposureTime > 0 ? model.ExposureTime : 0));
  3325. LineCamDev1.SetGain((float)(model.Gain > 0 ? model.Gain : 0));
  3326. LineCamDev2.SetExposure((float)(model.ExposureTime > 0 ? model.ExposureTime : 0));
  3327. LineCamDev2.SetGain((float)(model.Gain > 0 ? model.Gain : 0));
  3328. }
  3329. #endif
  3330. errStep = 15;
  3331. Log("扫码", $"品名({barCodeName}),配方设置完成:光源={model.LightValue},曝光={model.ExposureTime}");
  3332. //显示二次判定项和打标项
  3333. OnAutoRuning(new RunEventArgs(model));
  3334. //加载所有二次判断
  3335. //显示光源亮度
  3336. OnAutoRuning(new RunEventArgs(model.LightValue));
  3337. //计米器清空
  3338. #if Online
  3339. ClearLengthCount();
  3340. #endif
  3341. JmFtStart = false;
  3342. Thread.Sleep(1000);
  3343. //启动识别模型
  3344. var itype = EnumExtension.Convert2Enum<ImageDefectType>(model.ImageDefectType);
  3345. if(!DefectLib.LoadModel(itype, model.ModelName))
  3346. {
  3347. Log("模型加载", $"模型({model.ModelName})加载失败,请检测模型和路径!", WarningEnum.High);
  3348. return false;
  3349. }
  3350. //启动ai寻边模型
  3351. var edgetype = EnumExtension.Convert2Enum<EdgeDefectType>(model.EdgeDefectType);
  3352. if (edgetype == EdgeDefectType.AI)
  3353. {
  3354. Log("加载", $"加载ai寻边模型");
  3355. OpencvUtils.LoadEdgeMode();
  3356. }
  3357. //清空相机内存
  3358. LineCamDev1.ClearImageQueue();
  3359. LineCamDev2.ClearImageQueue();
  3360. //if(LineCamDev1.ClearImageQueue())
  3361. //{
  3362. // Log("内存", $"相机1清空内存失败!", WarningEnum.High);
  3363. // return false;
  3364. //}
  3365. //if (LineCamDev2.ClearImageQueue())
  3366. //{
  3367. // Log("内存", $"相机2清空内存失败!", WarningEnum.High);
  3368. // return false;
  3369. //}
  3370. //电机启动
  3371. StartMotion();
  3372. pStopWatch.Restart();
  3373. pRunSpeedWatch.Restart();
  3374. //清空安全队列
  3375. ScanPhotoInfo tryDe;
  3376. while (_matList1.TryDequeue(out tryDe))
  3377. {
  3378. Thread.Sleep(10);
  3379. }
  3380. while (_matList2.TryDequeue(out tryDe))
  3381. {
  3382. Thread.Sleep(10);
  3383. }
  3384. _isHaveImgL = false;
  3385. _isHaveImgR = false;
  3386. _marginWidth1 = 0;
  3387. _marginWidth2 = 0;
  3388. Cam1Cnt = 0;
  3389. Cam2Cnt = 0;
  3390. defectPuaseList.Clear();
  3391. defectDBList.Clear();
  3392. defectPuaseImgList.Clear();
  3393. System.GC.Collect();
  3394. errStep = 16;
  3395. LedRun();
  3396. _isRuning = true;
  3397. _isAuto = true;
  3398. statusMgr.GotoAuto();
  3399. SendStatus();
  3400. CurrProductModel = model;
  3401. //获取模型label
  3402. GetDefectAllLabel();
  3403. }
  3404. catch (Exception ex)
  3405. {
  3406. Log("运行", $"程序错误-{errStep}:" + ex.Message + "\n", WarningEnum.High);
  3407. }
  3408. return ret;
  3409. }
  3410. /// <summary>
  3411. /// 暂停重启
  3412. /// </summary>
  3413. /// <returns></returns>
  3414. public bool ReStartRun()
  3415. {
  3416. bool ret = false;
  3417. Log("启动", "下发启动指令...");
  3418. if (confMgr.SysConfigParams.OpenPLC)
  3419. {
  3420. if (plcDev.IsInit())
  3421. {
  3422. plcDev.WriteCoil("DB3.DBX0.1", false);
  3423. plcDev.WriteCoil("DB3.DBX0.0", true);//启动
  3424. }
  3425. else
  3426. {
  3427. Log("运行", "PLC连接异常!", WarningEnum.High);
  3428. return false;
  3429. }
  3430. }
  3431. else if (confMgr.SysConfigParams.OpenIO)
  3432. {
  3433. bool sts;
  3434. ioCardDev.GetDIBitState(GetIOPortIndex((int)DIName.暂停按钮), GetIOBitIndex((int)DIName.暂停按钮), out sts);
  3435. if (!sts)
  3436. {
  3437. ioCardDev.WriteBitState(GetIOPortIndex((int)DOName.启动 ), GetIOBitIndex((int)DOName.启动), true);
  3438. Task.Run(async () =>
  3439. {
  3440. await Task.Delay(500);
  3441. ioCardDev.WriteBitState(GetIOPortIndex((int)DOName.启动), GetIOBitIndex((int)DOName.启动), false);
  3442. });
  3443. }
  3444. }
  3445. pStopWatch.Start();
  3446. pRunSpeedWatch.Start();
  3447. Log("启动", $"暂停 -> 继续");
  3448. LedRun();
  3449. _isRuning = true;
  3450. statusMgr.GotoAuto();
  3451. SendStatus();
  3452. ret = true;
  3453. return ret;
  3454. }
  3455. #endregion
  3456. #region 文件删除
  3457. public void DelectPictureFile()
  3458. {
  3459. //删除文件
  3460. Task.Factory.StartNew(() =>
  3461. {
  3462. //图片
  3463. if (confMgr.SysConfigParams.DefectSrcImag.AutoDelete)
  3464. statusMgr.DeleteFiles(confMgr.SysConfigParams.DefectSrcImag.SavePath, confMgr.SysConfigParams.DefectSrcImag.AutoDeleteDays, true);
  3465. if (confMgr.SysConfigParams.DefectSmallImag.AutoDelete)
  3466. statusMgr.DeleteFiles(confMgr.SysConfigParams.DefectSmallImag.SavePath, confMgr.SysConfigParams.DefectSmallImag.AutoDeleteDays, true);
  3467. if (confMgr.SysConfigParams.DefectSplicImag.AutoDelete)
  3468. statusMgr.DeleteFiles(confMgr.SysConfigParams.DefectSplicImag.SavePath, confMgr.SysConfigParams.DefectSplicImag.AutoDeleteDays, true);
  3469. if (confMgr.SysConfigParams.CamImag.AutoDelete)
  3470. statusMgr.DeleteFiles(confMgr.SysConfigParams.CamImag.SavePath, confMgr.SysConfigParams.CamImag.AutoDeleteDays, true);
  3471. //日志
  3472. //if (confMgr.SysConfigParams.AutoDeleteLog)
  3473. // statusMgr.DeleteFiles(confMgr.SysConfigParams.LogPath, confMgr.SysConfigParams.AutoDeleteLogData, true);
  3474. });
  3475. }
  3476. #region 数据保存
  3477. private async void saveCurrRecord(int key)
  3478. {
  3479. Records model = null;
  3480. int step = 0;
  3481. try
  3482. {
  3483. _isDefect = true;
  3484. Log( "入库", $"准备入库key={key}");
  3485. //foreach (int itemKey in htTask.Keys)
  3486. // AddTextEvent(DateTime.Now,"入库", $"htTask {itemKey}");
  3487. step = 1;
  3488. model = Hashtable.Synchronized(htTask)[key] as Records;
  3489. //model = htTask[key] as Records;
  3490. step = 2;
  3491. if (model.Len == 0)
  3492. {
  3493. Log("入库完成", $"小于1米不记录");
  3494. _isDefect = false;
  3495. return;
  3496. }
  3497. //model.BatchId = batchId;
  3498. //model.ReelId = reelId;
  3499. //model.ErpLen = erpLen;
  3500. while (model.ScannerPhotoCount > model.ScannerPhotoFinishCount)
  3501. await Task.Delay(100);
  3502. step = 3;
  3503. //计算等级标准
  3504. List<GradeLimit> gradeLimitList = model.ProductInfo.GradeLimitList;
  3505. if (gradeLimitList != null && gradeLimitList.Count > 0)
  3506. {
  3507. step = 4;
  3508. int count;
  3509. foreach (GradeLimit item in gradeLimitList)
  3510. {
  3511. if (model.DefectInfoList != null && model.DefectInfoList.Count > 0)
  3512. {
  3513. count = model.DefectInfoList.Where(m => m.Code == item.Code).Count();
  3514. if (count <= item.A && model.Grade <= 1) model.Grade = 1;
  3515. else if (count <= item.B && item.B > 0 && model.Grade <= 2) model.Grade = 2;
  3516. else if (count <= item.C && item.C > 0 && model.Grade <= 3) model.Grade = 3;
  3517. else if (count <= item.D && item.D > 0 && model.Grade <= 4) model.Grade = 4;
  3518. else if (count <= item.E && item.E > 0 && model.Grade <= 5) model.Grade = 5;
  3519. else if (count > 0) model.Grade = 6;//不合格
  3520. Log("标准判断", $"({key}) 条码({model.BarCode}),标准={(char)(model.Grade + 64)} [{item.Code}:{count};A<={item.A};B<={item.B};C<={item.C};D<={item.D};E<={item.E}]");
  3521. }
  3522. else
  3523. {
  3524. model.Grade = 1;
  3525. Log("标准判断", $"({key}) 条码({model.BarCode}),标准={(char)(model.Grade + 64)} [{item.Code}:{0};A<={item.A};B<={item.B};C<={item.C};D<={item.D};E<={item.E}]");
  3526. }
  3527. }
  3528. step = 5;
  3529. }
  3530. model.Qualified = (model.Grade < 6);//是否合格
  3531. if (!RecordService.InsertNav(model))
  3532. throw new Exception("写库失败!");
  3533. Log("入库完成", $"({key}) 条码({model.BarCode})已完成检测-{model.ScannerPhotoCount}-{model.ScannerPhotoFinishCount}。");
  3534. htTask.Remove(key);
  3535. _isDefect = false;
  3536. }
  3537. catch (Exception ex)
  3538. {
  3539. _isDefect = false;
  3540. if (model == null)
  3541. Log("入库失败", $"记录({key})不存在{step}!" + ex.Message, WarningEnum.High);
  3542. else
  3543. Log("入库失败", $"({key}) 条码({model.BarCode})检测完成,但保存检测记录失败{step}:" + ex.Message, WarningEnum.High);
  3544. }
  3545. }
  3546. #endregion
  3547. #endregion
  3548. #region 表格事件查询
  3549. public DefectInfo GetDefectInfo(long uid)
  3550. {
  3551. if (currKey == 0)
  3552. return null;
  3553. Records record = Hashtable.Synchronized(htTask)[currKey] as Records;
  3554. //var defectInfo = record.DefectInfoList[record.DefectInfoList.Count - e.RowIndex-1];//按顺序索引引用
  3555. var defectInfo = record.DefectInfoList.FirstOrDefault(m => m.uid == uid);
  3556. return defectInfo;
  3557. }
  3558. #endregion
  3559. #region 加载二次判定项
  3560. /// <summary>
  3561. /// 二次项判断名称列表
  3562. /// </summary>
  3563. private List<string> DefectItemsPuaseNameList = new List<string>();
  3564. public void LoadDefectItemsPuase(List<string> list)
  3565. {
  3566. DefectItemsPuaseNameList.Clear();
  3567. foreach (var item in list)
  3568. {
  3569. DefectItemsPuaseNameList.Add(item);
  3570. }
  3571. }
  3572. #endregion
  3573. #region 二次判断完成修改
  3574. public Product GetProduct(string name)
  3575. {
  3576. return PdtService.GetModelNavByName(name);
  3577. }
  3578. /// <summary>
  3579. /// 删除忽略项
  3580. /// </summary>
  3581. /// <param name="curRecord"></param>
  3582. /// <param name="lstDel"></param>
  3583. public void DelDefectEdit(Records curRecord, List<DefectInfo> lstDel)
  3584. {
  3585. foreach (var item in lstDel)
  3586. {
  3587. curRecord.DefectInfoList.Remove(item);
  3588. }
  3589. }
  3590. #endregion
  3591. #region 加载打标判定项
  3592. /// <summary>
  3593. /// 打标项判断名称列表
  3594. /// </summary>
  3595. private List<string> DefectItemsDBNameList = new List<string>();
  3596. public void LoadDefectItemsDB(List<string> list)
  3597. {
  3598. DefectItemsDBNameList.Clear();
  3599. foreach (var item in list)
  3600. {
  3601. DefectItemsDBNameList.Add(item);
  3602. }
  3603. }
  3604. #endregion
  3605. #region 启动打标
  3606. public void StartDB()
  3607. {
  3608. if (confMgr.SysConfigParams.OpenIO)
  3609. {
  3610. bool sts;
  3611. ioCardDev.WriteBitState(GetIOPortIndex((int)DOName.打标), GetIOBitIndex((int)DOName.打标), true);
  3612. Task.Run(async () =>
  3613. {
  3614. await Task.Delay(200);
  3615. ioCardDev.WriteBitState(GetIOPortIndex((int)DOName.打标), GetIOBitIndex((int)DOName.打标), false);
  3616. });
  3617. }
  3618. }
  3619. #endregion
  3620. #region 颜色判断
  3621. /// <summary>
  3622. /// 根据RGB判断颜色
  3623. /// </summary>
  3624. /// <param name="Clr"></param>
  3625. /// <returns></returns>
  3626. public static string CLRToName(System.Drawing.Color Clr)
  3627. {
  3628. double d_r = (double)Clr.R / 83;
  3629. double d_g = (double)Clr.G / 83;
  3630. double d_b = (double)Clr.B / 83;
  3631. int r = (int)Math.Round(d_r);
  3632. int g = (int)Math.Round(d_g);
  3633. int b = (int)Math.Round(d_b);
  3634. string rgb = r.ToString() + "," + g.ToString() + "," + b.ToString();
  3635. #region "switch (rgb)"
  3636. switch (rgb)
  3637. {
  3638. case "0,0,0":
  3639. case "1,1,1":
  3640. case "2,2,2":
  3641. case "3,3,3":
  3642. if (r == 0) return RGBName.Black.GetDescription();
  3643. if (r == 1) return RGBName.Gray.GetDescription();
  3644. if (r == 2) return RGBName.LightGray.GetDescription();
  3645. if (r == 3) return RGBName.White.GetDescription();
  3646. break;
  3647. case "0,0,3":
  3648. case "0,3,0":
  3649. case "3,0,0":
  3650. case "1,1,3":
  3651. case "1,3,1":
  3652. case "3,1,1":
  3653. case "0,1,3":
  3654. case "0,3,1":
  3655. case "3,0,1":
  3656. case "1,0,3":
  3657. case "1,3,0":
  3658. case "3,1,0":
  3659. case "0,0,2":
  3660. case "0,2,0":
  3661. case "2,0,0":
  3662. case "1,1,2":
  3663. case "1,2,1":
  3664. case "2,1,1":
  3665. case "0,1,2":
  3666. case "0,2,1":
  3667. case "2,0,1":
  3668. case "1,0,2":
  3669. case "1,2,0":
  3670. case "2,1,0":
  3671. if (r == 2) return RGBName.DarkRed.GetDescription();
  3672. if (g == 2) return RGBName.DarkGreen.GetDescription();
  3673. if (b == 2) return RGBName.DarkBlue.GetDescription();
  3674. if (r == 3) return RGBName.Red.GetDescription();
  3675. if (g == 3) return RGBName.Green.GetDescription();
  3676. if (b == 3) return RGBName.Blue.GetDescription();
  3677. break;
  3678. case "0,0,1":
  3679. case "0,1,0":
  3680. case "1,0,0":
  3681. case "2,2,3":
  3682. case "2,3,2":
  3683. case "3,2,2":
  3684. if (r == 1) return RGBName.DarkRed.GetDescription();
  3685. if (g == 1) return RGBName.DarkGreen.GetDescription();
  3686. if (b == 1) return RGBName.DarkBlue.GetDescription();
  3687. if (r == 3) return RGBName.LightRed.GetDescription();
  3688. if (g == 3) return RGBName.LightGreen.GetDescription();
  3689. if (b == 3) return RGBName.LightBlue.GetDescription();
  3690. break;
  3691. case "1,1,0":
  3692. case "0,1,1":
  3693. case "1,0,1":
  3694. case "2,2,0":
  3695. case "0,2,2":
  3696. case "2,0,2":
  3697. case "2,2,1":
  3698. case "1,2,2":
  3699. case "2,1,2":
  3700. case "3,3,0":
  3701. case "0,3,3":
  3702. case "3,0,3":
  3703. case "3,3,1":
  3704. case "1,3,3":
  3705. case "3,1,3":
  3706. case "3,3,2":
  3707. case "2,3,3":
  3708. case "3,2,3":
  3709. if (r == 1 && g == 1) return RGBName.DarkYellow.GetDescription();
  3710. if (g == 1 && b == 1) return RGBName.DarkCyan.GetDescription();
  3711. if (r == 1 && b == 1) return RGBName.DarkPurple.GetDescription();
  3712. if (r == 2 && g == 2) return RGBName.Yellow.GetDescription();
  3713. if (g == 2 && b == 2) return RGBName.Cyan.GetDescription();
  3714. if (r == 2 && b == 2) return RGBName.Purple.GetDescription();
  3715. if (r == 3 && g == 3) return RGBName.LightYellow.GetDescription();
  3716. if (g == 3 && b == 3) return RGBName.LightCyan.GetDescription();
  3717. if (r == 3 && b == 3) return RGBName.LightPurple.GetDescription();
  3718. break;
  3719. case "3,2,0":
  3720. case "3,2,1":
  3721. return RGBName.Orange.GetDescription();
  3722. case "2,3,0":
  3723. case "2,3,1":
  3724. return RGBName.YellowGreen.GetDescription();
  3725. case "0,3,2":
  3726. case "1,3,2":
  3727. return RGBName.CyanGreen.GetDescription();
  3728. case "0,2,3":
  3729. case "1,2,3":
  3730. return RGBName.CyanBlue.GetDescription();
  3731. case "3,0,2":
  3732. case "3,1,2":
  3733. return RGBName.PurpleRed.GetDescription();
  3734. case "2,0,3":
  3735. case "2,1,3":
  3736. return RGBName.PurpleBlue.GetDescription();
  3737. default:
  3738. return "Error";
  3739. }
  3740. #endregion
  3741. return "Error";
  3742. }
  3743. #endregion
  3744. }
  3745. #region 系统事件
  3746. /// <summary>
  3747. /// 流程事件
  3748. /// </summary>
  3749. public class RunEventArgs : EventArgs
  3750. {
  3751. private int _cmd;
  3752. public int Cmd { get { return _cmd; } }
  3753. private int _picIndex;
  3754. public int PicIndex { get { return _picIndex; } }
  3755. private Mat _pic;
  3756. public Mat Pic { get { return _pic; } }
  3757. public RunEventArgs(int index, Mat pic)
  3758. {
  3759. this._cmd = 6;
  3760. this._picIndex = index;
  3761. this._pic = pic.Clone();
  3762. }
  3763. private bool _over;
  3764. public bool Over { get { return _over; } }
  3765. public RunEventArgs(bool ov)
  3766. {
  3767. this._cmd = 10;
  3768. this._over = ov;
  3769. }
  3770. private List<object[]> _dataRowlist = new List<object[]>();
  3771. public List<object[]> DataRowlist { get { return _dataRowlist; } }
  3772. public RunEventArgs(List<object[]> dataRowlist)
  3773. {
  3774. this._cmd = 11;
  3775. this._dataRowlist = dataRowlist;
  3776. }
  3777. private Image _defectimg;
  3778. public Image Defectimg { get { return _defectimg; } }
  3779. public RunEventArgs(Image defectimg)
  3780. {
  3781. this._cmd = 12;
  3782. this._defectimg = defectimg;
  3783. }
  3784. private List<float[]> _points;
  3785. public List<float[]> Points { get { return _points; } }
  3786. public RunEventArgs(List<float[]> pints)
  3787. {
  3788. this._cmd = 13;
  3789. this._points = pints;
  3790. }
  3791. private double _len;
  3792. public double Len { get { return _len; } }
  3793. private double _speed;
  3794. public double Speed { get { return _speed; } }
  3795. public RunEventArgs(double len, double spd)
  3796. {
  3797. this._cmd = 14;
  3798. this._len = len;
  3799. this._speed = spd;
  3800. }
  3801. private Mat _Matimg;
  3802. public Mat DefectMat { get { return _Matimg; } }
  3803. public RunEventArgs(Mat defectimg)
  3804. {
  3805. this._cmd = 15;
  3806. this._Matimg = defectimg.Clone();
  3807. //this._Matimg = defectimg;
  3808. }
  3809. private int _cam1ImgCnt;
  3810. public int Cam1ImgCnt { get { return _cam1ImgCnt; } }
  3811. private int _cam2ImgCnt;
  3812. public int Cam2ImgCnt { get { return _cam2ImgCnt; } }
  3813. private int _defectImgCnt;
  3814. public int DeefectImgCnt { get { return _defectImgCnt; } }
  3815. private int _saveImgCnt;
  3816. public int SaveImgCnt { get { return _saveImgCnt; } }
  3817. private string _definfoCnt;
  3818. public string _DefinfoCnt { get { return _definfoCnt; } }
  3819. public RunEventArgs(int cnt1, int cnt2, string definfo)
  3820. {
  3821. this._cmd = 16;
  3822. this._cam1ImgCnt = cnt1;
  3823. this._cam2ImgCnt = cnt2;
  3824. this._definfoCnt = definfo;
  3825. }
  3826. public RunEventArgs(int cnt1, int cnt2, int cnt3)
  3827. {
  3828. this._cmd = 20;
  3829. //this._cam1ImgCnt = cnt1;
  3830. //this._cam2ImgCnt = cnt2;
  3831. this._saveImgCnt = cnt3;
  3832. }
  3833. private int _lightValue;
  3834. public int LightValue { get { return _lightValue; } }
  3835. public RunEventArgs(int val)
  3836. {
  3837. this._cmd = 17;
  3838. this._lightValue = val;
  3839. }
  3840. private Product _md;
  3841. public Product MD { get { return _md; } }
  3842. public RunEventArgs(Product md)
  3843. {
  3844. this._cmd = 18;
  3845. this._md = md;
  3846. }
  3847. private int _imgIndex;
  3848. public int ImgIndex { get { return _imgIndex; } }
  3849. private List<DefectInfo> _lstEditDefect;
  3850. public List<DefectInfo> LstEditDefect { get { return _lstEditDefect; } }
  3851. private List<DefectInfo> _lstEditInfo;
  3852. public List<DefectInfo> LstEditInfo { get { return _lstEditInfo; } }
  3853. private Records _records;
  3854. public Records Records { get { return _records; } }
  3855. private Mat _tagImg;
  3856. public Mat TagImg { get { return _tagImg; } }
  3857. public RunEventArgs(int index, List<DefectInfo> lstEditDefect, Records currRecord, Mat img, List<DefectInfo> lstEditInfo)
  3858. {
  3859. this._cmd = 19;
  3860. this._imgIndex = index;
  3861. this._lstEditDefect = lstEditDefect;
  3862. this._records = currRecord;
  3863. this._tagImg = img;
  3864. this._lstEditInfo = lstEditInfo;
  3865. }
  3866. public RunEventArgs(int index, List<DefectInfo> lstEditDefect, Records currRecord, Mat img)
  3867. {
  3868. this._cmd = 21;
  3869. this._imgIndex = index;
  3870. this._lstEditDefect = lstEditDefect;
  3871. this._records = currRecord;
  3872. this._tagImg = img;
  3873. }
  3874. }
  3875. /// <summary>
  3876. /// 主窗体事件
  3877. /// </summary>
  3878. public class MainEventArgs : EventArgs
  3879. {
  3880. private string _tag;
  3881. public string Tag { get { return _tag; } }
  3882. private string _message;
  3883. public string Message { get { return _message; } }
  3884. private int _showIndex;
  3885. public int ShowIndex { get { return _showIndex; } }
  3886. private WarningEnum _warning;
  3887. public WarningEnum Warning { get { return _warning; } }
  3888. private bool _show;
  3889. public bool show { get { return _show; } }
  3890. public MainEventArgs(int index)
  3891. {
  3892. this._showIndex = index;
  3893. this._show = true;
  3894. }
  3895. public MainEventArgs(int index, string message)
  3896. {
  3897. this._message = message;
  3898. this._showIndex = index;
  3899. this._show = true;
  3900. }
  3901. public MainEventArgs(string tag, string message, WarningEnum warning = WarningEnum.Normal)
  3902. {
  3903. this._tag = tag;
  3904. this._message = message;
  3905. this._showIndex = 0;
  3906. this._warning = warning;
  3907. this._show = true;
  3908. }
  3909. public MainEventArgs(string tag, string message, WarningEnum warning = WarningEnum.Normal, bool Show = true)
  3910. {
  3911. this._tag = tag;
  3912. this._message = message;
  3913. this._showIndex = 0;
  3914. this._warning = warning;
  3915. this._show = Show;
  3916. }
  3917. }
  3918. /// <summary>
  3919. /// 初始化事件
  3920. /// </summary>
  3921. public class InitEventArgs : EventArgs
  3922. {
  3923. private string _message;
  3924. public string Message { get { return _message; } }
  3925. private bool _isInitialized;
  3926. public bool IsInitialized { get { return _isInitialized; } }
  3927. public InitEventArgs()
  3928. {
  3929. }
  3930. public InitEventArgs(string message, bool isInitialized = false)
  3931. {
  3932. this._message = message;
  3933. this._isInitialized = isInitialized;
  3934. }
  3935. }
  3936. #endregion
  3937. #region 颜色定义
  3938. public enum RGBName
  3939. {
  3940. [Description("红")]
  3941. Red = 1,
  3942. [Description("绿")]
  3943. Green,
  3944. [Description("蓝")]
  3945. Blue,
  3946. [Description("深红")]
  3947. DarkRed,
  3948. [Description("深绿")]
  3949. DarkGreen,
  3950. [Description("深蓝")]
  3951. DarkBlue,
  3952. [Description("浅红")]
  3953. LightRed,
  3954. [Description("浅绿")]
  3955. LightGreen,
  3956. [Description("浅蓝")]
  3957. LightBlue,
  3958. [Description("黄")]
  3959. Yellow,
  3960. [Description("青")]
  3961. Cyan,
  3962. [Description("紫")]
  3963. Purple,
  3964. [Description("深黄")]
  3965. DarkYellow,
  3966. [Description("深青")]
  3967. DarkCyan,
  3968. [Description("深紫")]
  3969. DarkPurple,
  3970. [Description("浅黄")]
  3971. LightYellow,
  3972. [Description("浅青")]
  3973. LightCyan,
  3974. [Description("浅紫")]
  3975. LightPurple,
  3976. [Description("橙")]
  3977. Orange,
  3978. [Description("黄绿")]
  3979. YellowGreen,
  3980. [Description("青绿")]
  3981. CyanGreen,
  3982. [Description("青蓝")]
  3983. CyanBlue,
  3984. [Description("紫蓝")]
  3985. PurpleBlue,
  3986. [Description("紫红")]
  3987. PurpleRed,
  3988. [Description("黑")]
  3989. Black,
  3990. [Description("白")]
  3991. White,
  3992. [Description("灰")]
  3993. Gray,
  3994. [Description("浅灰")]
  3995. LightGray,
  3996. }
  3997. static class EnumExtensions
  3998. {
  3999. public static string GetDescription(this Enum val)
  4000. {
  4001. var field = val.GetType().GetField(val.ToString());
  4002. var customAttribute = Attribute.GetCustomAttribute(field, typeof(DescriptionAttribute));
  4003. return customAttribute == null ? val.ToString() : ((DescriptionAttribute)customAttribute).Description;
  4004. }
  4005. }
  4006. #endregion
  4007. }