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-
- using IKapC.NET;
- using LeatherApp.Device;
- using LeatherApp.Device.CamerUtil;
- using LeatherApp.Interface;
- using LeatherApp.Utils;
- using Models;
- using Newtonsoft.Json;
- using Newtonsoft.Json.Linq;
- using OpenCvSharp;
- using OpenCvSharp.Extensions;
- using S7.Net;
- using SqlSugar;
- using Sunny.UI;
- using System;
- using System.Collections;
- using System.Collections.Generic;
- using System.ComponentModel;
- using System.Data;
- using System.Diagnostics;
- using System.Drawing;
- using System.Drawing.Imaging;
- using System.IO;
- using System.Linq;
- using System.Reflection;
- using System.Text;
- using System.Threading;
- using System.Threading.Tasks;
- using System.Windows.Forms;
-
- namespace LeatherApp.Page
- {
- public partial class FHome : UIPage
- {
- private WarningEnum warningLevel;//警告等级
- private CurrentStateEnum currentState;//当前状态
-
- private DevContainer devContainer = new DevContainer();
-
- private Service.ProductService svcProduct = new Service.ProductService();
- private Service.RecordsService svcRecord = new Service.RecordsService();
- private bool defectPauseForUser = false;
-
- //private Models.Product currProductModel = null;//当前产品
- //private Models.Records record = null;
-
- private Stopwatch pStopWatch=new Stopwatch();//计算速度用,暂停时停止计数
-
- private object lockScanPhoto = new object();
-
- private object lockCurrKey = new object();
- private int currKey=0;
- private Hashtable htTask = new Hashtable();//默认单线程写入不用lock, 多线程安全同步读取用Synchronized
- //无产品编码时加载
- FProductInfo frmProduct;
-
- private double ThnDieLen = 0;
-
- private Dictionary<int, Mat> defectTag = new Dictionary<int, Mat>();
- //裁切偏移
- private double OffsetCut = 0.2;
- //云端
- private CloudMgr cloudMgr = new CloudMgr();
- private bool init_Cloud;
- //
- private bool _residueWarnningLenStop;
- public FHome(FProductInfo frm)
- {
- InitializeComponent();
- frmProduct = frm;
- if(Config.Camer_Name == CamerDevNameEnum.埃科)
- IKapCLib.ItkManInitialize();
-
- #region dataGridView设置
- uiDataGridView1.AllowUserToAddRows = uiDataGridView1.AllowUserToDeleteRows = false;//用户添加删除行
- uiDataGridView1.AllowUserToResizeRows = false;//用户调整行大小
- uiDataGridView1.AllowUserToResizeColumns = false;//用户调整列大小
- uiDataGridView1.SelectionMode = DataGridViewSelectionMode.FullRowSelect;//只可选中整行,不是单元格
- //显示行号与列宽度自动调整
- uiDataGridView1.RowHeadersVisible = true;
- uiDataGridView1.RowHeadersWidth = 60;
- uiDataGridView1.ColumnHeadersHeightSizeMode = DataGridViewColumnHeadersHeightSizeMode.DisableResizing;
- uiDataGridView1.RowHeadersWidthSizeMode = DataGridViewRowHeadersWidthSizeMode.AutoSizeToAllHeaders;//数据量过百绑定太变
- uiDataGridView1.RowPostPaint += (sender, e) =>//序号列头
- {
- Utils.Util.showRowNum_onDataGrid_RowPostPaint(this.uiDataGridView1, sender, e);
- //Rectangle rectangle = new Rectangle(e.RowBounds.Location.X, e.RowBounds.Location.Y, uiDataGridView1.RowHeadersWidth - 4, e.RowBounds.Height);
- //TextRenderer.DrawText(e.Graphics, (e.RowIndex).ToString(), uiDataGridView1.RowHeadersDefaultCellStyle.Font, rectangle, uiDataGridView1.RowHeadersDefaultCellStyle.ForeColor, TextFormatFlags.VerticalCenter | TextFormatFlags.Right);
- };
- for (int i = 0; i < uiDataGridView1.Columns.Count; i++)//禁止点击列头排序
- uiDataGridView1.Columns[i].SortMode = DataGridViewColumnSortMode.NotSortable;
- ////行列交叉处标题
- //if (dataGridView1.RowHeadersVisible) dataGridView1.TopLeftHeaderCell.Value = "SPH/CYL";
- //事件
- //this.uiDataGridView1.DataBindingComplete += this.uiDataGridView1_DataBindingComplete;//bing data时发生,可修改单元格内容
- //this.uiDataGridView1.SelectIndexChange += uiDataGridView1_SelectIndexChange;//选择行时发行
- this.uiDataGridView1.CellClick += uiDataGridView1_CellClick; ;
- #endregion
-
- this.ucColorListDefect.ColorChanged = (xcode, xcolor) =>
- {
- try
- {
- var item=Config.getDefectItem(xcode);
- if(item != null)
- {
- item["color"] = xcolor;
- Config.SaveDefectItemList(Config.defectItemList);
- }
- }
- catch (Exception ex)
- {
- this.AddTextEvent(DateTime.Now,"事件", "缺陷颜色修改后保存失败!");
- }
- };
- }
-
- private void uiDataGridView1_CellClick(object sender, DataGridViewCellEventArgs e)
- {
- if (e.RowIndex < 0 || currKey == 0)
- return;
- Records record = Hashtable.Synchronized(htTask)[currKey] as Records;
- //var defectInfo = record.DefectInfoList[record.DefectInfoList.Count - e.RowIndex-1];//按顺序索引引用
- var defectInfo = record.DefectInfoList.FirstOrDefault(m => m.uid == (long)this.uiDataGridView1.CurrentRow.Cells["colUid"].Value);
- if(defectInfo == null)
- {
- UIMessageTip.ShowError("此记录已不存在!", 1000);
- return;
- }
- this.picDefectImage.loadImage(defectInfo.image);
-
- //选中
- this.Invoke(new System.Action(() =>
- {
- if (lineChartDefect.Option.Series != null && lineChartDefect.Option.Series.ContainsKey("SELECT"))
- {
- lineChartDefect.Option.Series["SELECT"].Clear();
- lineChartDefect.Option.Series["SELECT"].Add( defectInfo.CentreX, defectInfo.CentreY / 100);
- lineChartDefect.Refresh();
- }
- }));
- }
- private void lineChartDefect_Click(object sender, EventArgs e)
- {
- if (lineChartDefect.Option.Series != null && lineChartDefect.Option.Series.ContainsKey("SELECT") && lineChartDefect.Option.Series["SELECT"].DataCount > 0)
- {
- lineChartDefect.Option.Series["SELECT"].Clear();
- lineChartDefect.Refresh();
- }
- }
- #region 内部方法
- private void resetUIValue(bool resetCurrKey=true)
- {
- firstTest = true;
- if(resetCurrKey)
- currKey = 0;
- pStopWatch.Reset();
- this.Invoke(new System.Action(() =>
- {
- lblLen.Text = "0米";
- lblSpeed.Text = "速度:0米/分";
- this.uilbKF.Text = $"当前幅宽:0cm";
-
- txtBarCodeName.Text = txtBatchId.Text = txtReelId.Text = "";
- numErpLen.Text = "0";
-
- this.lineChartDefect.SetOption(new UILineOption());
- this.lineChartFaceWidth.SetOption(new UILineOption());
-
- this.uiDataGridView1.DataSource = null;
- this.uiDataGridView1.Rows.Clear();
- this.lstboxLog.Items.Clear();
-
- this.picDefectImage.clear();
- this.picScanner1.Image = this.picScanner2.Image = null;
- picScanner1.Refresh();
- picScanner2.Refresh();
- }));
- }
- /// <summary>
- /// 全局中断
- /// </summary>
- private void globalBreakEvent(int portIndex, byte data)
- {
- AddTextEvent(DateTime.Now,"I/0状态", $"{portIndex}:{Convert.ToString(data, 2)}");
- if (compareIOInput(CMDName.启动按钮) && this.btnStart.Enabled)
- {
- this.devContainer.devIOCard.writeBitState(0, 0, true);
- this.startCommand();
- Task.Run(async () =>
- {
- await Task.Delay(500);
- this.devContainer.devIOCard.writeBitState(0, 0, false);
- });
- }
- else if (compareIOInput(CMDName.暂停按钮) && this.btnPause.Enabled)
- {
- this.devContainer.devIOCard.writeBitState(0, 1, true);
- this.pauseCommand();//true 输出暂停不会触发输入暂停
- Task.Run(async () =>
- {
- await Task.Delay(500);
- this.devContainer.devIOCard.writeBitState(0, 1, false);
- });
- }
- //else if (compareIOInput(CMDName.复位按钮) && this.tsbtnReset.Enabled)
- // resetCommand();
- //else if (!this.disableBuzzer && compareIOInput(CMDName.门磁告警输入))
- // warning(WarningEnum.Low, true);
- //else if (!this.disableBuzzer && compareIOInput(CMDName.喷墨告警输入))
- // warning(WarningEnum.Low, true);
- }
- private bool compareIOInput(CMDName key)
- {
- JObject joJson = Config.CMDProcess[key];
- IODirectionEnum direction = (IODirectionEnum)joJson.Value<int>("Direction");
- if (direction == IODirectionEnum.输入 || direction == IODirectionEnum.输入输出)
- {
- return Util.compareIOInput(
- joJson.Value<JArray>("IN_OP_SHOW").ToObject<List<string>>().ToArray(),
- devContainer.devIOCard.DIData);
- }
- return false;
- }
- /// <summary>
- /// 报警,只响应low,high
- /// </summary>
- private void warning(WarningEnum level, bool buzzer = true)
- {
- if (level == WarningEnum.Normal)
- return;
-
- //lock (myLock)
- warningLevel = level;
- //if ((int)level >= (int)WarningEnum.Low)//暂停
- {
- //currentState = CurrentStateEnum.暂停;
- if (!Config.StopPLC)
- this.devContainer.devPlc.pauseDev();
- else if (!Config.StopIO && devContainer.devIOCard.IsInit)
- {
- this.devContainer.devIOCard.writeBitState(0, 1, true);
- Task.Run(async () =>
- {
- await Task.Delay(500);
- this.devContainer.devIOCard.writeBitState(0, 1, false);
- });
- }
-
- pauseCommand(buzzer);
- }
- //else if (level == WarningEnum.High)//急停
- //{
- // currentState = CurrentStateEnum.急停;
- // devContainer.devAxis.stopNow();
-
- // stopNowCommand();
- //}
-
- //启用报警消除按钮
- //this.Invoke(new System.Action(() =>
- //{
- // tsbtnWarning.Enabled = true;
- //}));
- }
- /// <summary>
- /// 重新生成缺陷分布(cm2M在内部转换)
- /// </summary>
- /// <param name="lstDefectInfo">Records.DefectInfoList</param>
- /// <param name="XSizeRange">幅宽</param>
- /// <param name="YSizeRange">卷长度</param>
- private void reDrawDefectPoints(List<DefectInfo> lstDefectInfo, double[] XSizeRange=null, double[] YSizeRange=null,bool addSelRect=true)
- {
- UILineOption option;
- //AddTextEvent(DateTime.Now,$"绘图", $"缺陷分布, W={string.Join(", ", XSizeRange)},H={string.Join(", ", YSizeRange)}, LastData={JsonConvert.SerializeObject(lstDefectInfo[lstDefectInfo.Count - 1])}");
- var lstData = lstDefectInfo.OrderBy(m => m.Code).ThenBy(m => m.Code).ToList();
-
- if (XSizeRange == null || YSizeRange == null)
- option = this.lineChartDefect.Option;
- else
- {
- if (YSizeRange[0] == YSizeRange[1])
- {
- YSizeRange[0] -= YSizeRange[0] / 10f;
- YSizeRange[1] += YSizeRange[1] / 10f;
- }
- YSizeRange[0] /= 100;
- YSizeRange[1] /= 100;
-
- option = new UILineOption();
- option.XAxis.Name = "面宽(cm)";
- option.YAxis.Name = "长度(米)";
- //option.Grid.Top = 20;//边距
- option.Grid.Right = 20;//边距
-
- //X轴数据类型
- option.XAxisType = UIAxisType.Value;
- //设置X/Y轴显示范围
- option.XAxis.SetRange(XSizeRange[0], XSizeRange[1]);
- option.YAxis.SetRange(YSizeRange[0], YSizeRange[1]);
- //坐标轴显示小数位数
- option.XAxis.AxisLabel.DecimalPlaces = option.YAxis.AxisLabel.DecimalPlaces = 1;
- //X/Y轴画参考线
- //option.YAxisScaleLines.Add(new UIScaleLine("上限", 3.5, Color.Red));
- //option.YAxisScaleLines.Add(new UIScaleLine("下限", 2.2, Color.Gold));
- //option.XAxisScaleLines.Add(new UIScaleLine(dt.AddHours(3).DateTimeString(), dt.AddHours(3), Color.Red));
- //option.XAxisScaleLines.Add(new UIScaleLine(dt.AddHours(6).DateTimeString(), dt.AddHours(6), Color.Red));
-
- option.ToolTip.Visible = true;
- //option.ToolTip.Formatter = "怎么自定义X,Y显示名称??{X}";
- option.Title = new UITitle();
- option.Title.Text = "";
- option.Title.SubText = "";
- }
- option.Series.Clear();
-
- string preCode = "";
- UILineSeries series=null;
- foreach (var item in lstData)
- {
- if (preCode != item.Code)//加一组新类型及样式
- {
- preCode = item.Code;
- var one = Config.getDefectItem(item.Code);
- if (one == null)
- {
- AddTextEvent(DateTime.Now,$"绘图", $"getDefectItem({item.Code}) is null!");
- continue;
- }
-
- JObject objItem= one as JObject;
- Color color = ColorTranslator.FromHtml(objItem.Value<string>("color"));
- series = option.AddSeries(new UILineSeries(objItem.Value<string>("name"), color));//加一组
- series.Symbol = UILinePointSymbol.Star;
- series.SymbolSize = 4;
- series.SymbolLineWidth = 2;
- series.ShowLine = false;
- series.SymbolColor = color;
- //数据点显示小数位数(针对当前UILineSeries)
- series.XAxisDecimalPlaces = 1;
- series.YAxisDecimalPlaces = 2;
-
- //series.Smooth = false;
- }
- series.Add( item.CentreX, item.CentreY / 100); //cm -> m
- }
-
- ////加一组框选
- if (addSelRect && !option.Series.ContainsKey("SELECT"))
- {
- series=option.AddSeries(new UILineSeries("SELECT", Color.Red));
- series.Symbol = UILinePointSymbol.Circle;
- series.SymbolSize = 6;
- series.SymbolLineWidth = 3;
- series.ShowLine = false;
- series.SymbolColor = Color.Red;
- //数据点显示小数位数(针对当前UILineSeries)
- series.XAxisDecimalPlaces = 1;
- series.YAxisDecimalPlaces = 2;
- //series.Add(1, 1);
- }
-
- //====
- //option.GreaterWarningArea = new UILineWarningArea(3.5);
- //option.LessWarningArea = new UILineWarningArea(2.2, Color.Gold);
- this.BeginInvoke(new System.Action(() =>
- {
- this.lineChartDefect.SetOption(option);
- //series.UpdateYData();//按序号更新Y轴值(可设置值超出范围用于闪烁)
- }));
- }
-
- /// <summary>
- /// 重新门幅宽度
- /// </summary>
- /// <param name="points"></param>
- /// <param name="XSizeRange">卷长度</param>
- /// <param name="YSizeRange">幅宽</param>
- private void reDrawFaceWidth(List<float[]> points, double[] XSizeRange, double[] YSizeRange)
- {
- //AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度, W={string.Join(", ", XSizeRange)},H={string.Join(", ", YSizeRange)}, LastData={JsonConvert.SerializeObject(points[points.Count-1])}");
- if(YSizeRange[0]== YSizeRange[1])
- {
- YSizeRange[0] -= YSizeRange[0] / 10f;
- YSizeRange[1] += YSizeRange[1] / 10f;
- }
- XSizeRange[0] /= 100;
- XSizeRange[1] /= 100;
-
- //防止超限
- XSizeRange[1] += 0.01;
- YSizeRange[1] += 0.1;
-
- UILineOption option = new UILineOption();
- option.XAxis.Name = "长度(米)";
- option.YAxis.Name = "面宽(cm)";
- option.Grid.Top = 20;
- option.Grid.Right = 20;
- //X轴数据类型
- option.XAxisType = UIAxisType.Value;
- //设置X/Y轴显示范围
- option.XAxis.SetRange(XSizeRange[0], XSizeRange[1]);
- option.YAxis.SetRange(YSizeRange[0], YSizeRange[1]);
- //坐标轴显示小数位数
- option.XAxis.AxisLabel.DecimalPlaces = option.YAxis.AxisLabel.DecimalPlaces = 1;
- //X/Y轴画参考线
- //option.YAxisScaleLines.Add(new UIScaleLine("上限", 3.5, Color.Red));
- //option.YAxisScaleLines.Add(new UIScaleLine("下限", 2.2, Color.Gold));
- //option.XAxisScaleLines.Add(new UIScaleLine(dt.AddHours(3).DateTimeString(), dt.AddHours(3), Color.Red));
- //option.XAxisScaleLines.Add(new UIScaleLine(dt.AddHours(6).DateTimeString(), dt.AddHours(6), Color.Red));
-
- option.ToolTip.Visible = true;
- //option.ToolTip.Formatter = "怎么自定义X,Y显示名称??{X}";
- option.Title = new UITitle();
- option.Title.Text = "";
- option.Title.SubText = "";
-
- Color color = Color.Blue;
- UILineSeries series = null;
- series = option.AddSeries(new UILineSeries("面宽", color));
- series.Symbol = UILinePointSymbol.Circle;
- series.ShowLine = true;
- series.SymbolSize = 1;//4
- series.SymbolLineWidth = 1;//2
- series.SymbolColor = color;
- //数据点显示小数位数(针对当前UILineSeries)
- series.XAxisDecimalPlaces = 2;
- series.YAxisDecimalPlaces = 1;
-
- float x;
- foreach (var item in points)
- {
- x = item[0] / 100; //cm -> m
- series.Add(x, item[1]);
- if (x < XSizeRange[0]) AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度超限 1!!!! {x}<{XSizeRange[0]}",WarningEnum.High);
- if (x > XSizeRange[1]) AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度超限 2!!!! {x}>{XSizeRange[1]}", WarningEnum.High);
- if (item[1] < YSizeRange[0]) AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度超限 3!!!! {item[1]}<{YSizeRange[0]}", WarningEnum.High);
- if (item[1] > YSizeRange[1]) AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度超限 4!!!! {item[1]}>{YSizeRange[1]}", WarningEnum.High);
- }
- //====
- //option.GreaterWarningArea = new UILineWarningArea(3.5);
- //option.LessWarningArea = new UILineWarningArea(2.2, Color.Gold);
- this.BeginInvoke(new System.Action(() =>
- {
- this.lineChartFaceWidth.SetOption(option);
- }));
- }
-
- private delegate void AddTextDelegate(DateTime time,string tag, string msg, WarningEnum level, bool Show);
- private void AddTextEvent(DateTime now, string tag, string msg, WarningEnum level = WarningEnum.Normal, bool Show = true)
- {
- try
- {
- if (InvokeRequired)
- {
- Invoke(new AddTextDelegate(AddTextEvent), new object[]
- {
- now,
- tag,
- msg,
- level,
- Show
- });
- }
- else
- {
- if (tag != null && tag != "")
- tag = $" - [{tag}]";
-
- //var now = DateTime.Now;
- msg = now.ToString("HH:mm:ss fff") + tag + " - " + msg;
- //cont = MyHelper.subString(cont, 300);
-
- //写日志,warn和error日志直接写
- writeLog(now, level, msg);
-
- //
- //if (type > 0)
- // cont = $"<color=\"{(type == 1 ? "Yellow" : "Red")}\">{cont}</color>";
- if (Show)
- {
- //msg = (level == WarningEnum.Normal ? "B" : level == WarningEnum.Low ? "Y" : "R") + msg;
- msg = (level == WarningEnum.Normal ? "" : level == WarningEnum.Low ? "Y" : "R") + msg;
- //this.Invoke(new System.Action(() =>
- //{
- if (this.lstboxLog.Items.Count > 1000)
- this.lstboxLog.Items.Clear();
- lstboxLog.Items.Insert(0, msg);
- //}));
- }
- //日志滚动
- //lstLog.SelectedIndex = lstLog.Items.Count - 1;
-
- //开启云端
- if ((init_Cloud) && (level != WarningEnum.Normal))
- {
- //上传报警状态和信息
- string statusStr = level == WarningEnum.Normal ? "正常" : level == WarningEnum.Low ? "警告" : "系统报警";
- cloudMgr.SendTopic("device/attributes", $"{{\"status\": \"{statusStr}\", \"alm\": \"{tag}-{msg}\", " +
- $"\"name\": \"{Config.CloudThisName}\"}}");
- }
- }
- }
- catch (Exception ex)
- {
- //MessageBox.Show("AddTextEvent ex=(" + ex.Message + ")", "提示", MessageBoxButtons.OK, MessageBoxIcon.Error, MessageBoxDefaultButton.Button1, 0);
- }
- }
- private void writeLog(DateTime now, WarningEnum level, string text)
- {
- string directory = Config.LogPath + "\\" + DateTime.Now.ToString("yyyyMM") + "\\";
- //if (type == 0) directory = Application.StartupPath + "\\Log\\Info\\";
- //else if (type == 1) directory = Application.StartupPath + "\\Log\\Warn\\";
- //else directory = Application.StartupPath + "\\Log\\Error\\";
-
- if (!System.IO.Directory.Exists(directory))
- System.IO.Directory.CreateDirectory(directory);
-
- File.AppendAllText(directory + now.ToString("yyyyMMdd") + ".log", text + "\r\n");
- }
- #endregion
-
- private void FHome_Load(object sender, EventArgs e)
- {
- ucColorListDefect.initData(Config.defectItemList);
- this.lineChartDefect.SetOption(new UILineOption());
- this.lineChartFaceWidth.SetOption(new UILineOption());
-
- //判断是否连接云端
- if(Config.cloud_open >0)
- {
- AddTextEvent(DateTime.Now, "设备启动", $"连接云端");
- if (cloudMgr.ConnectCloud(Config.cloud_ip, Config.cloud_port,
- Config.cloud_username, Config.cloud_password))
- {
- init_Cloud = true;
- AddTextEvent(DateTime.Now, "云端数据", $"开启云端连接");
-
- //开启云端
- if (init_Cloud)
- {
- //上传报警状态和信息
- string statusStr = "正常" ;
- cloudMgr.SendTopic("device/attributes", $"{{\"status\": \"{statusStr}\", \"alm\": \"系统运行-正常启动软件\", " +
- $"\"name\": \"{Config.CloudThisName}\"}}");
- }
- }
- else
- AddTextEvent(DateTime.Now, "云端数据", "云端连接失败!", WarningEnum.Low);
- }
- }
- private void FHome_Shown(object sender, EventArgs e)
- {
- //picScanner1.BackColor = Color.Red;
- //picScanner2.BackColor = Color.Green;
- picScanner1.Width = picScanner2.Width = pnlScannerImg.ClientSize.Width / 2 - 5;
- picScanner2.Left = picScanner1.Width + 5;
-
- uilbKF.Top = 8;
- }
- //开机
- private void btnOpen_Click(object sender, EventArgs e)
- {
- //this.txtNote.Text = (currProductModel == null ? "NO" : currProductModel.Name);
- Config.LoadAllConfig();
- //设置程序最小/大线程池
- // Get the current settings.
- int minWorker, minIOC;
- ThreadPool.GetMinThreads(out minWorker, out minIOC);
- ThreadPool.SetMinThreads(25, minIOC);
- //ThreadPool.SetMaxThreads(256, 256);
-
- //DefectLib dl = new DefectLib();
- //dl.start();
- //加载寻边模型
- OpenCVUtil.LoadEdgeMode();
-
- this.btnOpen.Enabled = false;
-
- this.resetUIValue();
- AddTextEvent(DateTime.Now,"设备启动", $"正在启动硬件设备(版本:v{ Assembly.GetExecutingAssembly().GetName().Version.ToString()})。。。");
- warningLevel = WarningEnum.Normal;
- this.btnStart.Enabled = this.btnEnd.Enabled = this.btnPause.Enabled = false;
- //后台线程回调事件
- devContainer = new DevContainer();
- devContainer.StateChange = (state, msg) =>
- {
- if (state)
- {
- currentState = CurrentStateEnum.初始;
- AddTextEvent(DateTime.Now,"设备启动", $"启动成功,请点开始验布按钮!");
- //全局中断
- devContainer.devIOCard.INEvent = globalBreakEvent;
- // I/O reset后,输出默认状态
- if (devContainer.devIOCard.IsInit)
- {
- AddTextEvent(DateTime.Now,"复位", $"I/O复位...");
- if (!devContainer.devIOCard.reset())
- {
- AddTextEvent(DateTime.Now,"复位", "I/O板卡复位失败!", WarningEnum.High);
- return;
- }
- if (!devContainer.io_output(CMDName.IO默认输出))
- {
- //AddTextEvent(DateTime.Now,"复位", "I/O板卡复位默认值失败!", WarningEnum.High);
- //return;
- }
- int portIndex = 0;
- foreach(var data in devContainer.devIOCard.DIData)
- AddTextEvent(DateTime.Now,"I/0状态", $"DIData: {portIndex++}-{Convert.ToString(data, 2)}");
- }
-
- devContainer.OutDebugEvent = (tag, debugInfo) =>
- {
- AddTextEvent(DateTime.Now,tag, debugInfo);
- };
- //
- this.Invoke(new System.Action(() =>
- {
- this.btnOpen.Enabled = false;
- this.btnClose.Enabled = true;
- this.btnStart.Enabled = true;
- this.tcbarLightValue.Enabled = true;
- tcbarLightValue.Value=devContainer.devLight.getDigitalValue(1);
- }));
-
- devContainer.libPhoto.QueueCountEvent = (count) =>
- {
- this.BeginInvoke(new System.Action(() =>
- {
- this.lblWaitImageCount.Text = count.ToString();
- }));
- };
- devContainer.libDefect.QueueCountEvent = (type, count) =>
- {
- this.BeginInvoke(new System.Action(() =>
- {
- switch (type)
- {
- case 0: this.lblDefectQueue0.Text = count.ToString(); break;
- case 1: this.lblDefectQueue1.Text = count.ToString(); break;
- case 2: this.lblDefectQueue2.Text = count.ToString(); break;
- }
- }));
- };
-
- //在【暂停】和【运行中】时都可以扫码,扫码后即开始即结束上一卷(如存在),自动开始下一卷,等待相机照片回调
- devContainer.devCodeScanner.ScanerEvent = (barCode) =>
- {
- int errCode = 0;
- try
- {
- //AddTextEvent(DateTime.Now,"扫码", $"{code}:{currentState.ToString()}");
- if (!devContainer.state || string.IsNullOrWhiteSpace(barCode)
- || (currentState != CurrentStateEnum.运行中 && currentState != CurrentStateEnum.暂停))
- return;
-
- string barCodeName="",len = "0", batchId = "", reelId = "";
- if (!string.IsNullOrWhiteSpace(Config.ErpDBConStr) && !string.IsNullOrWhiteSpace(Config.ErpSql) && !string.IsNullOrWhiteSpace(barCode))
- {
- AddTextEvent(DateTime.Now,"扫码", $"产品条码({barCode})到ERP查询对应数据...", WarningEnum.Normal);
- var rowData = this.loadErpData(barCode);
- if (rowData == null)
- {
- AddTextEvent(DateTime.Now,"扫码", $"产品条码({barCode})无对应ERP数据,不做响应!", WarningEnum.Low);
- return;
- }
-
- barCodeName = rowData[0].ToString();
- if (rowData.ItemArray.Length > 1) len = rowData[1].ToString();
- if (rowData.ItemArray.Length > 2) batchId = rowData[2].ToString();
- if (rowData.ItemArray.Length > 3) reelId = rowData[3].ToString();
- }
- else
- barCodeName = barCode;//没有ERP对应关系时直接使用条码做为品名
-
- errCode = 1;
- //SHNY-PX-6-***
- string[] codes = barCodeName.Split(new char[] { '-' });
- if (codes.Length < 4)
- {
- AddTextEvent(DateTime.Now,"扫码", $"产品品名({barCodeName})格式错误,不做响应!", WarningEnum.Low);
- return;
- }
- //新开始
- this.resetUIValue(false);
- errCode = 2;
- //加载新产品
- string pcode = "1-" + codes[2];
- if (codes[1] == "0" || Config.SuedeList1.Contains(codes[1]))
- pcode = "0-" + codes[2];
-
- #if false
- else
- pcode = codes[1] + "-" + codes[2];
- #elif HX_LOD
- else
- pcode = "1-" + codes[2];
- #else
- else if (codes[1] == "1" || Config.SuedeList2.Contains(codes[1]))
- pcode = "1-" + codes[2];
- else if (codes[1] == "2" || Config.SuedeList3.Contains(codes[1]))
- pcode = "2-" + codes[2];
- else if (codes[1] == "3" || Config.SuedeList4.Contains(codes[1]))
- pcode = "3-" + codes[2];
- else if (codes[1] == "4" || Config.SuedeList5.Contains(codes[1]))
- pcode = "4-" + codes[2];
- else if (codes[1] == "5" || Config.SuedeList6.Contains(codes[1]))
- pcode = "5-" + codes[2];
- else
- pcode = "1-" + codes[2];
- #endif
-
- var productInfo = svcProduct.GetModelNav(pcode); //frmProduct.loadProduct(code);
- Records record;
- lock (lockCurrKey)
- {
- errCode = 3;
- //保存,这里队列图片可能还未检测完
- if (currKey > 0)
- {
- string szBatchId, szReelId;
- double ldErpLen;
- szBatchId = txtBatchId.Text.Trim();
- szReelId = txtReelId.Text.Trim();
- ldErpLen = Convert.ToDouble(numErpLen.Text.Trim());
- //BatchId = code,//code[2]
- //ReelId = "1",//code[3]
- int mykey = currKey;
- Task.Run(() => { saveCurrRecord(mykey, szBatchId, szReelId, ldErpLen); });
- currKey = 0;
- }
- if (productInfo == null)
- {
- AddTextEvent(DateTime.Now,"扫码", $"编码({pcode})对应配方不存在,请先添加产品配方设置,暂停设备!", WarningEnum.High);
- warning(WarningEnum.Low);//暂停
- this.BeginInvoke(new System.Action(() =>
- {
- frmProduct.loadProduct(pcode);//转到新建编码
- }));
- return;
- }
-
- errCode = 4;
- var now = DateTime.Now;
- currKey = now.Hour * 10000 + now.Minute * 100 + now.Second;
-
- _residueWarnningLenStop = false;
- //var materialItem = codes[0]+"-"+ codes[1];
- var colorItem = Config.getColorItem(int.Parse(codes[2]));
- record = new Records()
- {
- currKey = currKey,
- ProductId = productInfo.Id,
- ProductInfo = productInfo,//后面计算合格时用
- Color = (colorItem == null ? "未知" : colorItem["name"].ToString()),
- Material = codes[0] + "-" + codes[1],// (materialItem == null ? "未知" : materialItem["name"].ToString()),
- BarCode = barCode,
- BarCodeName = barCodeName,
- ErpLen=double.Parse(len),
- BatchId=batchId,
- ReelId=reelId,
- ModifyUserCode = Config.loginUser.Code,
- CreateUserCode = Config.loginUser.Code,
- };
- htTask.Add(currKey, record);
- }
- errCode = 8;
- //
- errCode = 9;
- AddTextEvent(DateTime.Now,"扫码", $"品名({barCodeName}),加载产品信息({productInfo.Code})完成,加载配方(光源={productInfo.LightValue},曝光={productInfo.ExposureTime},增益={productInfo.Gain})...");
- errCode = 10;
- if (productInfo.LightValue > 0)//光源 - 通道0
- devContainer.devLight.setDigitalValue(1, productInfo.LightValue);
- errCode = 11;
- if (productInfo.ExposureTime > 0 || productInfo.Gain > 0)//相机曝光 增益
- {
- devContainer.devCamer1.setParam((float)(productInfo.ExposureTime > 0 ? productInfo.ExposureTime : -1), (float)(productInfo.Gain > 0 ? productInfo.Gain : -1));
- devContainer.devCamer2.setParam((float)(productInfo.ExposureTime > 0 ? productInfo.ExposureTime : -1), (float)(productInfo.Gain > 0 ? productInfo.Gain : -1));
- }
- errCode = 15;
- AddTextEvent(DateTime.Now,"扫码", $"品名({barCodeName}),配方设置完成:光源={productInfo.LightValue},曝光={productInfo.ExposureTime}");
-
- //注意,这里和修改页共享操作(UI操作),注意冲突
- this.Invoke(new System.Action(() =>
- {
- this.txtBarCode.Text = "";
- this.txtBarCodeName.Text= barCodeName;
- //txtBatchId.Text = record.BatchId;
- //txtReelId.Text = record.ReelId;
- this.numErpLen.Text = len;
- this.txtBatchId.Text = batchId;
- this.txtReelId.Text = reelId;
-
- //暂时全部放开
- //this.btnStart.Enabled = true;
- //this.btnEnd.Enabled = true;
- this.btnPause.Enabled = true;
-
- //
- this.swcDefectPauseForUser.Active = this.defectPauseForUser = productInfo.DefectPauseForUser;
- }));
-
- //
- pStopWatch.Restart();
- errCode = 19;
- }
- catch (Exception ex)
- {
- AddTextEvent(DateTime.Now,"扫码", $"异常({errCode}):{ex.Message}", WarningEnum.High);
- }
- };
- //相机回调出照片
- devContainer.devCamer1.ScanEvent = callBackScanMatEvent;
- devContainer.devCamer2.ScanEvent = callBackScanMatEvent;
- //devContainer.devScannerGentl1.ScanEventPath = callBackScanPathEvent;
- //devContainer.devScannerGentl2.ScanEventPath = callBackScanPathEvent;
- devContainer.devCamer1.PhotoNumCacheEvent = (num) =>
- {
- this.BeginInvoke(new System.Action(() =>
- {
- this.lblScanner1Cache.Text =num.ToString();
- }));
- };
- devContainer.devCamer2.PhotoNumCacheEvent = (num) =>
- {
- this.BeginInvoke(new System.Action(() =>
- {
- this.lblScanner2Cache.Text = num.ToString();
- }));
- };
- devContainer.devPlc.RuningStateChangeEvent = (runningState) =>
- {
- AddTextEvent(DateTime.Now,"PLC", $"当前状态为:{(runningState ? "运行中" : "暂停")}");
- if (runningState)
- this.startCommand();
- else
- this.pauseCommand();
- };
- //devContainer.devIOCard.INEvent = (i,value) =>
- //{
- // AddTextEvent(DateTime.Now,"I/O", $"INEvent 当前值:{i}-{value}");
- // if (compareIOInput(CMDName.启动按钮))
- // {
- // this.startCommand();
- // }
- // else if (compareIOInput(CMDName.暂停按钮))
- // {
- // this.pauseCommand(true);
- // }
- //};
- }
- else
- {
- AddTextEvent(DateTime.Now,"设备启动", $"启动失败,{msg}", WarningEnum.High);
- this.Invoke(new System.Action(() =>
- {
- this.btnOpen.Enabled = true;
- this.btnClose.Enabled = false;
- }));
- }
-
- };
- devContainer.WarningEvent = (now,level, msg) =>
- {
- AddTextEvent(DateTime.Now,$"设备事件{Thread.CurrentThread.ManagedThreadId}", msg, level, false);
- if (level == WarningEnum.High)
- Task.Run(() => warning(level, true));
- };
- devContainer.start(this.picScanner1, this.picScanner2);
- //devContainer.start(IntPtr.Zero,IntPtr.Zero);
- }
- private DataRow loadErpData(string barCode)
- {
- var paramList = new List<SugarParameter>() {
- new SugarParameter("@code", barCode)
- };
- Stopwatch stopwatch = Stopwatch.StartNew();
- var data = Utils.DBUtils.execSql(Config.ErpSql, paramList);
- if (data != null && data.Rows.Count < 1)
- {
- AddTextEvent(DateTime.Now,"Erp查询结果", $"{barCode}: 时长={stopwatch.ElapsedMilliseconds}ms, 无数据!", WarningEnum.Normal);
- return null;
- }
-
- AddTextEvent(DateTime.Now,"Erp查询结果", $"{barCode}: 时长={stopwatch.ElapsedMilliseconds}ms, {JsonConvert.SerializeObject(data.Rows[0])}", WarningEnum.Normal);
- return data.Rows[0];
-
- //Task.Run(() =>
- //{
- // try
- // {
- // var paramList = new List<SugarParameter>() {
- // new SugarParameter("@code", code)
- // };
- // Stopwatch stopwatch = Stopwatch.StartNew();
- // var data = Utils.DBUtils.execSql(Config.ErpSql, paramList);
- // AddTextEvent(DateTime.Now,"Erp查询结果", $"{code}: 时长={stopwatch.ElapsedMilliseconds}ms, {JsonConvert.SerializeObject(data.Rows[0])}", WarningEnum.Normal);
- // if (data != null && data.Rows.Count > 0)
- // {
- // this.Invoke(new System.Action(() =>
- // {
- // this.numErpLen.Text = data.Rows[0][0].ToString();
- // if (data.Columns.Count > 1) this.txtBatchId.Text = data.Rows[0][1].ToString();
- // if (data.Columns.Count > 2) this.txtReelId.Text = data.Rows[0][2].ToString();
- // }));
- // }
- // }
- // catch (Exception ex)
- // {
- // AddTextEvent(DateTime.Now,"Erp查询异常", $"{code}:{ex.Message}", WarningEnum.Low);
- // }
- //});
- }
- private class ScanPhotoInfo
- {
- /// <summary>
- ///
- /// </summary>
- /// <param name="_devIndex"></param>
- /// <param name="_photoIndex">1-n 第1张会把1改为0</param>
- /// <param name="_path"></param>
- public ScanPhotoInfo(int _devIndex,int _photoIndex,string _path)
- {
- devIndex = _devIndex;
- photoIndex = _photoIndex;
- path = _path;
- }
- public ScanPhotoInfo(int _devIndex, int _photoIndex, Mat _mat)
- {
- devIndex = _devIndex;
- photoIndex = _photoIndex;
- mat = _mat;
- }
- public int devIndex { get; set; }
- /// <summary>
- /// 0-n
- /// </summary>
- public int photoIndex { get; set; }
- public string path { get; set; }
- public Mat mat { get; set; }
-
- }
- //private List<Queue<ScanPhotoInfo>> scanPhotoQueue1 = new List<Queue<ScanPhotoInfo>>();
- /// <summary>
- /// 存放相机1/2的实时图像(3-多容错1帧)
- /// </summary>
- private ScanPhotoInfo[] scanPhotos=new ScanPhotoInfo[3];
- private void callBackScanPathEvent(int num, string path, int devIndex) //ScanEvent
- {
- AddTextEvent(DateTime.Now,"拍照", $"相机({devIndex})采集图索到图像({num}):{path}!");
- }
- bool firstTest = true;
-
- /// <summary>
- ///
- /// </summary>
- /// <param name="num">1-n</param>
- /// <param name="matone"></param>
- /// <param name="devIndex"></param>
- private void callBackScanMatEvent(int num, Mat matone, int devIndex) //ScanEvent
- {
- int errStep = 0;
- try
- {
- if (Config.Camer_Name == CamerDevNameEnum.埃科)
- {
- AddTextEvent(DateTime.Now, $"拍照{Thread.CurrentThread.ManagedThreadId}", $"采集卡({devIndex}),图像({num})", WarningEnum.Low, false);
- Cv2.Flip(matone, matone, FlipMode.XY);//翻转
- Bitmap bitmap = BitmapConverter.ToBitmap(matone);
- this.BeginInvoke(new Action(() =>
- {
- //bitmap.Save($"d:\\{devIndex}_{num}.bmp", ImageFormat.Bmp);
- //显示图片
- if (devIndex == 0)
- {
- picScanner2.Image = bitmap;
- picScanner2.Refresh();
- }
- else
- {
- picScanner1.Image = bitmap;
- picScanner1.Refresh();
- }
- }));
- }
- errStep = 1;
- if (!devContainer.state || (currentState != CurrentStateEnum.运行中 && currentState != CurrentStateEnum.暂停))
- {
- matone.Dispose();
- return;
- }
- errStep = 2;
- lock (lockCurrKey)
- {
- if (currKey == 0 || !htTask.ContainsKey(currKey))
- {
- lock (lockScanPhoto)
- {
- if (scanPhotos[0] != null || scanPhotos[1] != null)
- scanPhotos[0] = scanPhotos[1] = scanPhotos[2] = null;
- }
- matone.Dispose();
- AddTextEvent(DateTime.Now, $"拍照{Thread.CurrentThread.ManagedThreadId}", $"(图像{num})-未扫码,采集卡({devIndex}),图像丢弃!", WarningEnum.Low);
- return;
- }
- }
- errStep = 3;
- Records curRecord = Hashtable.Synchronized(htTask)[currKey] as Records;
- Device.PhotoLib.PhotoTask task;
- Mat myMat = matone;//.Clone();
- AddTextEvent(DateTime.Now, $"拍照{Thread.CurrentThread.ManagedThreadId}", $"(图像{num})-采集卡({devIndex}),size:({myMat.Width}*{myMat.Height})({(myMat == null ? "A" : "B")})", WarningEnum.Low, false);
- //AddTextEvent(DateTime.Now,"拍照", $"Dev={devIndex},图像{num}-2");
- lock (lockScanPhoto)//多线程操作
- {
- if (scanPhotos[2] != null && scanPhotos[2].photoIndex == num)
- {
- AddTextEvent(DateTime.Now, $"拍照{Thread.CurrentThread.ManagedThreadId}", $"相机图像不同步,急停中止(需停机重新开始,不可继续)!!!", WarningEnum.High);
- warning(WarningEnum.High);
- //重置...
- }
- if (scanPhotos[devIndex] != null) //添加一张容错
- {
- AddTextEvent(DateTime.Now, $"拍照{Thread.CurrentThread.ManagedThreadId}", $"(图像{num})-采集卡({devIndex}) 容错一张图到队列!", WarningEnum.Low);
- scanPhotos[2] = new ScanPhotoInfo(devIndex, num, myMat);
- return;
- }
- errStep = 4;
- //--
- scanPhotos[devIndex] = new ScanPhotoInfo(devIndex, num, myMat);
- if (scanPhotos[0] == null || scanPhotos[1] == null)
- return;
- //
- //if (scanPhotos[0].photoIndex != scanPhotos[1].photoIndex)
- //{
- // if (scanPhotos[0].photoIndex > scanPhotos[1].photoIndex)
- // {
- // AddTextEvent(DateTime.Now,$"拍照{Thread.CurrentThread.ManagedThreadId}", $"(图像{num})-索引不一致),丢弃采集卡({scanPhotos[1].devIndex})中较小索引图像({scanPhotos[1].photoIndex})!", WarningEnum.High);
- // scanPhotos[1] = null;
- // }
- // else
- // {
- // AddTextEvent(DateTime.Now,$"拍照{Thread.CurrentThread.ManagedThreadId}", $"(图像{num})-索引不一致),丢弃采集卡({scanPhotos[0].devIndex})中较小索引图像({scanPhotos[0].photoIndex})!", WarningEnum.High);
- // scanPhotos[0] = null;
- // }
- // if (num > 1)
- // {
- // AddTextEvent(DateTime.Now,$"拍照{Thread.CurrentThread.ManagedThreadId}", $"相机图像不同步,急停中止(需停机重新开始,不可继续)!!!", WarningEnum.High);
- // warning(WarningEnum.High);
- // //重置...
- // }
- // return;
- //}
-
- //curRecord置新时,相机里最后一张图还是上次的计数器devIndex累计
- if (curRecord.ScannerPhotoCount == 0 && num >= 1)
- {
- devContainer.devCamer1.resetScanIndex();
- devContainer.devCamer2.resetScanIndex();
- scanPhotos[0].photoIndex = scanPhotos[1].photoIndex = 0;
- if (scanPhotos[2] != null)
- scanPhotos[2].photoIndex = 1;
- AddTextEvent(DateTime.Now, $"拍照{Thread.CurrentThread.ManagedThreadId}", $"新任务开始,Dev={devIndex},图像({num})重置为图像(0)");
- }
- task = new Device.PhotoLib.PhotoTask()
- {
- scanPhotos0 = scanPhotos[0],
- scanPhotos1 = scanPhotos[1],
- };
- scanPhotos[0] = scanPhotos[1] = null;
- if (scanPhotos[2] != null)//容错图前移到正常位置
- {
- AddTextEvent(DateTime.Now, $"拍照{Thread.CurrentThread.ManagedThreadId}", $"(图像{scanPhotos[2].photoIndex})-采集卡({scanPhotos[2].devIndex}) 容错队列图前移。");
- scanPhotos[scanPhotos[2].devIndex] = scanPhotos[2];
- scanPhotos[2] = null;
- }
- curRecord.ScannerPhotoCount++;
- errStep = 5;
- }
-
- //长度剩余提醒
- if (Config.residueWarnningLen > 0 && curRecord.ErpLen > 0 && Config.residueWarnningLen >= curRecord.ErpLen - curRecord.Len)
- {
- AddTextEvent(DateTime.Now, $"告警{Thread.CurrentThread.ManagedThreadId}", $"已达剩余长度不足提醒!({curRecord.ErpLen - curRecord.Len}<={Config.residueWarnningLen})", WarningEnum.High);
-
- #region 剩余提示暂停
- if (!_residueWarnningLenStop)
- {
- _residueWarnningLenStop = true;
- AddTextEvent(DateTime.Now, $"暂停{Thread.CurrentThread.ManagedThreadId}", $"已达剩余长度不足提醒!({curRecord.ErpLen - curRecord.Len}<={Config.residueWarnningLen}),进入暂停。");
- if (!Config.StopPLC)
- this.devContainer.devPlc.pauseDev();
- else if (!Config.StopIO && devContainer.devIOCard.IsInit)
- {
- //只是设备暂停,APP没暂停
- devContainer.io_output(CMDName.绿灯输出, false, true, 0);
- devContainer.io_output(CMDName.黄灯输出);
- devContainer.devIOCard.writeBitState(0, 1, true);
- Task.Run(async () =>
- {
- await Task.Delay(500);
- this.devContainer.devIOCard.writeBitState(0, 1, false);
- });
- }
- this.BeginInvoke(new System.Action(() =>
- {
- //warning(WarningEnum.Low, true);//暂停
- MessageBox.Show($"已达剩余长度不足提醒!({curRecord.ErpLen - curRecord.Len}<={Config.residueWarnningLen}),进入暂停。", "警告",MessageBoxButtons.OK, MessageBoxIcon.Warning);
- }));
- }
- #endregion
- }
- errStep = 6;
- //厚度检测提示
- if (curRecord.ProductInfo.OpenThicknessDetection)
- {
- if ((curRecord.Len - ThnDieLen) > curRecord.ProductInfo.ThicknessDetectionStopDis)
- {
- ThnDieLen = curRecord.Len;
- AddTextEvent(DateTime.Now, $"厚度检测{Thread.CurrentThread.ManagedThreadId}", $"位置:{curRecord.Len}; 上次位置:{ThnDieLen}");
- if (!Config.StopPLC)
- this.devContainer.devPlc.pauseDev();
- else if (!Config.StopIO && devContainer.devIOCard.IsInit)
- {
- //只是设备暂停,APP没暂停
- //devContainer.io_output(CMDName.绿灯输出, false, true, 0);
- //devContainer.io_output(CMDName.黄灯输出);
- devContainer.devIOCard.writeBitState(0, 1, true);
- Task.Run(async () =>
- {
- await Task.Delay(500);
- this.devContainer.devIOCard.writeBitState(0, 1, false);
- });
- }
- }
- }
- //
- AddTextEvent(DateTime.Now, $"拍照{Thread.CurrentThread.ManagedThreadId}", $"待处理图像队列:{curRecord.ScannerPhotoCount - curRecord.ScannerPhotoFinishCount}张", WarningEnum.Low, false);
- if (task.scanPhotos0 != null && task.scanPhotos1 != null)
- {
- var scanPhoto = task.scanPhotos0 as ScanPhotoInfo;
- curRecord.dicPhoto_Defect.TryAdd(scanPhoto.photoIndex, false);//加入索引,默认无瑕疵
- AddTextEvent(DateTime.Now, $"拍照{Thread.CurrentThread.ManagedThreadId}", $"图像索引:{scanPhoto.photoIndex},标识数:{curRecord.dicPhoto_Defect.Count}", WarningEnum.Low, false);
- errStep = 7;
- //暂停:瑕疵二次判断
- if (this.defectPauseForUser)
- {
- int liPhotoIndex = scanPhoto.photoIndex - Config.defectPauseSkipPhotoCount;
- AddTextEvent(DateTime.Now, $"拍照{Thread.CurrentThread.ManagedThreadId}", $"Dev={devIndex},图像{scanPhoto.photoIndex} {liPhotoIndex}={scanPhoto.photoIndex}-{Config.defectPauseSkipPhotoCount};{JsonConvert.SerializeObject(curRecord.dicPhoto_Defect)}", WarningEnum.Low, false);
- if (liPhotoIndex >= 0 && curRecord.dicPhoto_Defect[liPhotoIndex])
- {
- List<DefectInfo> lstEditDefect = curRecord.DefectInfoList.Where(m => m.PhotoIndex == liPhotoIndex).ToList();
- AddTextEvent(DateTime.Now, $"暂停{Thread.CurrentThread.ManagedThreadId}", $"(图像{liPhotoIndex})已达观察台,瑕疵二次判断=》({string.Join(",", lstEditDefect.Select(m => m.Code).ToArray())})是否包含在({string.Join(",", curRecord.ProductInfo.DefectPauseOption.ToArray())})中。");
- //瑕疵选项过滤
- if (curRecord.ProductInfo.DefectPauseOption.Count == 0 || lstEditDefect.Where(x => curRecord.ProductInfo.DefectPauseOption.Contains(x.Code)).Count() > 0)
- {
- AddTextEvent(DateTime.Now, $"暂停{Thread.CurrentThread.ManagedThreadId}", $"(图像{liPhotoIndex})需瑕疵二次判断,已达观察台,进入暂停。");
- if (!Config.StopPLC)
- this.devContainer.devPlc.pauseDev();
- else if (!Config.StopIO && devContainer.devIOCard.IsInit)
- {
- //只是设备暂停,APP没暂停
- devContainer.io_output(CMDName.绿灯输出, false, true, 0);
- devContainer.io_output(CMDName.黄灯输出);
- devContainer.devIOCard.writeBitState(0, 1, true);
- Task.Run(async () =>
- {
- await Task.Delay(500);
- this.devContainer.devIOCard.writeBitState(0, 1, false);
- });
- }
- errStep = 8;
- //不能使用同步Invoke方式,会使相机超时丢帧
- this.BeginInvoke(new System.Action(() =>
- {
- int liDefectCount = lstEditDefect.Count;
- FHome_Defect frmDefect = new FHome_Defect(lstEditDefect, defectTag[liPhotoIndex]);
- if (frmDefect.ShowDialog() == DialogResult.OK)
- {
- defectTag.Remove(liPhotoIndex);
- string oldCode;
- for (int i = 0; i < this.uiDataGridView1.Rows.Count; i++)
- {
- if ((int)this.uiDataGridView1.Rows[i].Cells["colIndex"].Value != liPhotoIndex)
- continue;
-
- long uid = (long)this.uiDataGridView1.Rows[i].Cells["colUid"].Value;
- foreach (var row in lstEditDefect)
- {
- AddTextEvent(DateTime.Now, $"暂停{Thread.CurrentThread.ManagedThreadId}", $"修改第({i + 1})行瑕疵名称,{uid} {row.uid}", WarningEnum.Low, false);
- if (row.uid == uid)
- {
- oldCode = this.uiDataGridView1.Rows[i].Cells["colCode"].Value.ToString();
- AddTextEvent(DateTime.Now, $"暂停{Thread.CurrentThread.ManagedThreadId}", $"修改第({i + 1})行瑕疵名称 ({this.uiDataGridView1.Rows[i].Cells["colDefectName"].Value})->({row.Name})");
- this.uiDataGridView1.Rows[i].Cells["colCode"].Value = row.Code;
- this.uiDataGridView1.Rows[i].Cells["colDefectName"].Value = row.Name;
- //this.uiDataGridView1.Refresh();
- if (!string.IsNullOrWhiteSpace(row.TagFilePath))
- File.Move(row.TagFilePath, row.TagFilePath.Replace($"_类别{oldCode}", $"_类别{row.Code}"));//
- break;
- }
- }
- foreach (var item in frmDefect.lstDel)
- {
- if (item.uid == uid)
- {
- this.uiDataGridView1.Rows.RemoveAt(i);
- i--;
- break;
- }
- }
- }
- foreach (var item in frmDefect.lstDel)
- {
- curRecord.DefectInfoList.Remove(item);
- //删除忽略瑕疵小图
- //if (!string.IsNullOrWhiteSpace(item.TagFilePath))
- // File.Delete(item.TagFilePath);
- }
-
- //double len = (double)this.lblLen.Tag;
- //this.reDrawDefectPoints(curRecord.DefectInfoList, new double[] { 0, Math.Round(curRecord.FaceWidthMax + 0.005f, 2) }, new double[] { 0, len });
- AddTextEvent(DateTime.Now, $"二次检测{Thread.CurrentThread.ManagedThreadId}", $"本次忽略{frmDefect.lstDel.Count}个瑕疵,本张图由{liDefectCount} -> {lstEditDefect.Count},总数{curRecord.DefectInfoList.Count}");
- }
- this.uiMiniPagination1.TotalCount = curRecord.DefectTotalCount = curRecord.DefectInfoList.Count;
- //
- //double len = Math.Round((res.photoIndex + 1) * bmpHeight * 1.0d / Config.cm2px_y + 0.005f, 2);
- this.reDrawDefectPoints(curRecord.DefectInfoList);
- errStep = 9;
- //自动继续运行设备(这里临时暂停后不能再急停,否则无法继续)
- if (!Config.StopPLC)
- this.devContainer.devPlc.runDev();
- else if (!Config.StopIO && devContainer.devIOCard.IsInit)
- {
- if (!compareIOInput(CMDName.暂停按钮))
- {
- devContainer.io_output(CMDName.绿灯输出);
- devContainer.io_output(CMDName.黄灯输出, false, true, 0);
- this.devContainer.devIOCard.writeBitState(0, 0, true);
- Task.Run(async () =>
- {
- await Task.Delay(500);
- this.devContainer.devIOCard.writeBitState(0, 0, false);
- });
- }
- }
- }));
- }
- }
- }
- errStep = 10;
- //以下判定放置于二次判定之后,因为二次判定可能会忽略部分检测项!!
-
- //暂停:缺陷超标
- //每百米告警判断???在此还是在收到新照片时触发???
- if (curRecord.ProductInfo.DefectCountLimit > 0 && curRecord.DefectTotalCount >= curRecord.ProductInfo.DefectCountLimit && curRecord.DefectInfoList != null)
- {
- int liPhotoIndex = scanPhoto.photoIndex - Config.defectPauseSkipPhotoCount; //二次判定完的图片index
- int compLen = 100 * 100;//每百米 to cm
- int compCount = compLen * Config.cm2px_y / scanPhoto.mat.Height; //100m图像张数
- //从上次告警后重新开始计算长度及数量
- int defectCount = curRecord.DefectInfoList.Where(m => m.PhotoIndex >= curRecord.preWarningPhotoIndex && m.PhotoIndex >= (liPhotoIndex + 1 - compCount) && m.PhotoIndex <= liPhotoIndex).Count();
- if (defectCount >= curRecord.ProductInfo.DefectCountLimit)
- {
- curRecord.preWarningPhotoIndex = liPhotoIndex + 1;
- AddTextEvent(DateTime.Now, $"告警{Thread.CurrentThread.ManagedThreadId}", $"每百米瑕疵数量达到阈值!({defectCount}>={curRecord.ProductInfo.DefectCountLimit})", WarningEnum.High);
- if (!Config.StopPLC)
- this.devContainer.devPlc.pauseDev();
- else if (!Config.StopIO && devContainer.devIOCard.IsInit)
- {
- //只是设备暂停,APP没暂停
- devContainer.io_output(CMDName.绿灯输出, false, true, 0);
- devContainer.io_output(CMDName.黄灯输出);
- devContainer.devIOCard.writeBitState(0, 1, true);
- Task.Run(async () =>
- {
- await Task.Delay(500);
- this.devContainer.devIOCard.writeBitState(0, 1, false);
- });
- }
- }
- errStep = 11;
-
- }
- //暂停:每个缺陷项不同长度检测数量报警
- if (curRecord.DefectTotalCount > 0 && curRecord.DefectInfoList != null)
- {
- #if true
- //按缺陷计算没X米多少缺陷报警
- for (int i = 0; i < curRecord.ProductInfo.QualifiedLimitList.Count; i++)
- {
- var defectWarn = curRecord.ProductInfo.QualifiedLimitList[i];
- if (defectWarn.DefectWarnLength > 0 || defectWarn.DefectWarnCnt > 0)
- {
- errStep = 12;
- int liPhotoIndex = scanPhoto.photoIndex - Config.defectPauseSkipPhotoCount; //二次判定完的图片index
- int warnLen = defectWarn.DefectWarnLength * 100;//每米 to cm
- int warnCount = warnLen * Config.cm2px_y / scanPhoto.mat.Height; //计算图像张数
- //从上次告警后重新开始计算长度及数量
- int warnDefectCount = curRecord.DefectInfoList.Where(m => m.PhotoIndex >= curRecord.preWarningPhotoIndexByLabel[i] && m.PhotoIndex >= (liPhotoIndex + 1 - warnCount) && m.PhotoIndex <= liPhotoIndex).Count();
- if (warnDefectCount >= defectWarn.DefectWarnCnt)
- {
- curRecord.preWarningPhotoIndexByLabel[i] = liPhotoIndex + 1;
- AddTextEvent(DateTime.Now, $"告警{Thread.CurrentThread.ManagedThreadId}", $"每{defectWarn.DefectWarnLength}米{Config.getDefectName(defectWarn.Code)}瑕疵数量达到阈值!({warnDefectCount}>={defectWarn.DefectWarnCnt})", WarningEnum.High);
- if (!Config.StopPLC)
- this.devContainer.devPlc.pauseDev();
- else if (!Config.StopIO && devContainer.devIOCard.IsInit)
- {
- //只是设备暂停,APP没暂停
- devContainer.io_output(CMDName.绿灯输出, false, true, 0);
- devContainer.io_output(CMDName.黄灯输出);
- devContainer.devIOCard.writeBitState(0, 1, true);
- Task.Run(async () =>
- {
- await Task.Delay(500);
- this.devContainer.devIOCard.writeBitState(0, 1, false);
- });
- }
- }
- }
- }
- #endif
- }
- #if false
- //暂停:按等级分卷
- if (curRecord.DefectTotalCount > 0 && curRecord.ProductInfo.GradeLimitList != null && curRecord.ProductInfo.GradeLimitList.Count > 0 && curRecord.DefectInfoList != null)
- {
- errStep = 13;
- //按缺陷计算每X米多少缺陷分等级
- for (int i = 0; i < curRecord.ProductInfo.GradeLimitList.Count; i++)
- {
- if (curRecord.ProductInfo.GradeLimitList[i].JudgeLength > 0)
- {
- errStep = 14;
- int liPhotoIndex = scanPhoto.photoIndex - Config.defectPauseSkipPhotoCount; //二次判定完的图片index
- double GrageLen = curRecord.ProductInfo.GradeLimitList[i].JudgeLength * 100;//每米 to cm
- int warnCount = (int)(GrageLen * Config.cm2px_y) / scanPhoto.mat.Height; //计算图像张数
-
- if (curRecord.GradeDifferentiateInfoList == null)
- {
- curRecord.GradeDifferentiateInfoList = new List<GradeDifferentiateInfo>();
- }
- GradeLimit item = curRecord.ProductInfo.GradeLimitList[i];
-
- GradeDifferentiateInfo differentiateInfo = new GradeDifferentiateInfo();
- //从上次告警后重新开始计算长度及数量
- var allFind = curRecord.DefectInfoList.Where(m => m.PhotoIndex >= curRecord.preGradePhotoIndexByGradeIndex && m.PhotoIndex >= (liPhotoIndex + 1 - warnCount) && m.PhotoIndex <= liPhotoIndex).ToList();
- int warnDefectCount = 0;
- if (item.Code == "All")
- warnDefectCount = allFind.Count();
- else
- {
- warnDefectCount = allFind.Where(m => m.Code == item.Code).Count();
- }
- int GradeCount = 0;
- if (item.E > 0 && warnDefectCount > item.E)
- {
- GradeCount = item.E;
- differentiateInfo.GradeCode = "E";
- }
- else if (item.D > 0 && warnDefectCount > item.D)
- {
- GradeCount = item.D;
- differentiateInfo.GradeCode = "D";
- }
- else if (item.C > 0 && warnDefectCount > item.C)
- {
- GradeCount = item.C;
- differentiateInfo.GradeCode = "C";
- }
- else if (item.B > 0 && warnDefectCount > item.B)
- {
- GradeCount = item.B;
- differentiateInfo.GradeCode = "B";
- }
- else if (item.A > 0 && warnDefectCount > item.A)
- {
- GradeCount = item.A;
- differentiateInfo.GradeCode = "A";
- }
- else
- {
- //不需要分级,下一条
- continue;
- }
-
- differentiateInfo.UseGradeLimit = item;
- differentiateInfo.DefectCnt = warnDefectCount;
- differentiateInfo.StartPhotoIndex = allFind.Min(x => x.PhotoIndex);
- differentiateInfo.EndPhotoIndex = allFind.Max(x => x.PhotoIndex);
- differentiateInfo.StartY = allFind.Min(x => x.CentreY) / 100 - OffsetCut;
- differentiateInfo.EndY = allFind.Max(x => x.CentreY) / 100 + OffsetCut;
- differentiateInfo.CutLen = differentiateInfo.EndY - differentiateInfo.StartY;
- //记录新的判定开始位置
- curRecord.preGradePhotoIndexByGradeIndex = liPhotoIndex + 1;
- AddTextEvent(DateTime.Now, $"提示{Thread.CurrentThread.ManagedThreadId}", $"每{curRecord.ProductInfo.GradeLimitList[i].JudgeLength}米,瑕疵数量达到分级阈值!({warnDefectCount}>={GradeCount})", WarningEnum.Low);
- curRecord.GradeDifferentiateInfoList.Add(differentiateInfo);
- //标记裁切位置
- this.BeginInvoke(new System.Action(() =>
- {
- reDrawDefectPointsAndCut(differentiateInfo.StartY, differentiateInfo.EndY, differentiateInfo.GradeCode);
- }));
- //裁切暂停提示
- if (curRecord.ProductInfo.IsHintCutting)
- {
- AddTextEvent(DateTime.Now, $"提示", $"裁切 起始{differentiateInfo.StartY}-终点{differentiateInfo.EndY}", WarningEnum.Low);
- if (!Config.StopPLC)
- this.devContainer.devPlc.pauseDev();
- else if (!Config.StopIO && devContainer.devIOCard.IsInit)
- {
- //只是设备暂停,APP没暂停
- devContainer.io_output(CMDName.绿灯输出, false, true, 0);
- devContainer.io_output(CMDName.黄灯输出);
- devContainer.devIOCard.writeBitState(0, 1, true);
- Task.Run(async () =>
- {
- await Task.Delay(500);
- this.devContainer.devIOCard.writeBitState(0, 1, false);
- });
- }
- }
-
- }
- }
- }
- #endif
- task.record = curRecord;
- task.finishEvent = callBackPhotoEvent;
- devContainer.libPhoto.add(task);
- AddTextEvent(DateTime.Now, $"拍照{Thread.CurrentThread.ManagedThreadId}", $"Dev={devIndex},图像{scanPhoto.photoIndex},已加入图像处理队列");
- errStep = 21;
- //Application.DoEvents();
- }
- }
- catch (Exception e)
- {
- AddTextEvent(DateTime.Now, $"拍照{Thread.CurrentThread.ManagedThreadId}", $"errStep:{errStep}-{e.Message}", WarningEnum.High);
- }
- }
- private void callBackPhotoEvent(Device.PhotoLib.PhotoTask task)
- {
- int errStep = 0;
- Records curRecord = task.record;
- ScanPhotoInfo scanPhotos0 = task.scanPhotos0 as ScanPhotoInfo;
- ScanPhotoInfo scanPhotos1 = task.scanPhotos1 as ScanPhotoInfo;
- Stopwatch stopWatch = new Stopwatch();
-
- AddTextEvent(DateTime.Now,$"图像处理{Thread.CurrentThread.ManagedThreadId}", $"图像{scanPhotos0.photoIndex},ThreadId={Thread.CurrentThread.ManagedThreadId}", WarningEnum.Low, false);
- string time = "";
- stopWatch.Start();
- try
- {
- if (scanPhotos0.mat.Height != scanPhotos1.mat.Height)
- {
- int xw, xh;
- AddTextEvent(DateTime.Now,$"警告{Thread.CurrentThread.ManagedThreadId}", $"两相机采集图高度不一致({scanPhotos0.photoIndex}),dev1.Height={scanPhotos0.mat.Height},dev2.Height={scanPhotos1.mat.Height},重新resize...", WarningEnum.Low);
- if (scanPhotos0.mat.Height > scanPhotos1.mat.Height)
- scanPhotos1.mat = OpenCVUtil.resize(scanPhotos1.mat, scanPhotos0.mat.Width, scanPhotos0.mat.Height,out xw, out xh);
- else
- scanPhotos0.mat = OpenCVUtil.resize(scanPhotos0.mat, scanPhotos1.mat.Width, scanPhotos1.mat.Height, out xw, out xh);
- }
- //saveMatTest(scanPhotos0.mat, 1);
- //saveMatTest(scanPhotos1.mat, 2);
- //反转+相机索引调换
- Mat mat0 = scanPhotos1.mat;
- Mat mat1 = scanPhotos0.mat;
- if (Config.ScannerReversalX)
- {
- Cv2.Flip(mat0, mat0, FlipMode.X);
- errStep = 1;
- Cv2.Flip(mat1, mat1, FlipMode.X);
- time += $"X翻转({stopWatch.ElapsedMilliseconds})";
- }
- if (Config.ScannerReversalY)
- {
- Cv2.Flip(mat0, mat0, FlipMode.Y);
- errStep = 2;
- Cv2.Flip(mat1, mat1, FlipMode.Y);
- time += $"Y翻转({stopWatch.ElapsedMilliseconds})";
- }
- firstTest = false;
- //记录resize大小
- //var resize = new System.Drawing.Size(mat0.Width * 2, mat0.Height);
- int resizeWidth = devContainer.libDefect.GetWidthForResize(mat0.Width+ mat1.Width - Config.MiddleSuperposition);
- if (resizeWidth == 0)
- throw new Exception("GetWidthForResize result 0 失败!");
- var resize = new System.Drawing.Size(resizeWidth, 4096);//固定8192*2张*4096
- //裁边,两侧和中间重合部分
- if (Config.MiddleSuperposition > 0)//中间重合部分
- {
- errStep = 3;
- int width = mat0.Width - Config.MiddleSuperposition /2 ;
- mat0 = OpenCVUtil.cutImage(mat0, 0, 0, width, mat0.Height);
- time += $"->图1去重({stopWatch.ElapsedMilliseconds})";
-
- width = mat1.Width - Config.MiddleSuperposition / 2;
- mat1 = OpenCVUtil.cutImage(mat1, Config.MiddleSuperposition / 2, 0, width, mat1.Height);
- time += $"->图2去重({stopWatch.ElapsedMilliseconds})";
- }
- AddTextEvent(DateTime.Now,$"裁边{Thread.CurrentThread.ManagedThreadId}",
- $"(图像{scanPhotos0.photoIndex})-左图去重后:{mat0.Width}*{mat0.Height},右图:{mat1.Width}*{mat1.Height}," +
- $"重复值:{Config.MiddleSuperposition},孔洞:{Config.MarginHoleWidth},cm2px:{Config.cm2px_x},resizeWidth:{resizeWidth}", WarningEnum.Low, false);
- errStep = 4;
- //mat0 = OpenCVUtil.getMaxInsetRect(mat0);
- int marginWidth0, marginWidth1;
- mat0 = OpenCVUtil.getMaxInsetRect2(mat0, true, Config.MarginHoleWidth,out marginWidth0);
- //AddTextEvent(DateTime.Now,"裁边", $"(图像{scanPhotos0.photoIndex})-图0裁边后:{mat0.Width}*{mat0.Height}");
- errStep = 5;
- time += $"->图1裁边({stopWatch.ElapsedMilliseconds})";
- //mat1 = OpenCVUtil.getMaxInsetRect(mat1);
- mat1 = OpenCVUtil.getMaxInsetRect2(mat1,false, Config.MarginHoleWidth, out marginWidth1);
- //AddTextEvent(DateTime.Now,"裁边", $"(图像{scanPhotos0.photoIndex})-图1裁边后:{mat1.Width}*{mat1.Height}");
- errStep = 6;
- time += $"->图2裁边({stopWatch.ElapsedMilliseconds})";
- //水平合并l
- Mat mat = OpenCVUtil.mergeImage_sameSize(new Mat[] { mat0, mat1 });//这里相机反装,左右反转下
- AddTextEvent(DateTime.Now,$"裁边{Thread.CurrentThread.ManagedThreadId}", $"(图像{scanPhotos0.photoIndex})-边缘宽度:(左图)={marginWidth0},(右图)={marginWidth1}; 裁边去孔洞后:({mat0.Width}+{mat1.Width}={mat0.Width+ mat1.Width});合并后(去孔洞):{mat.Width}*{mat.Height}", WarningEnum.Low, false);
- float widthRatio = mat.Width * 1.0f / resize.Width;//宽度比例
- time += $"->图1+2合并({stopWatch.ElapsedMilliseconds})";
-
- //门幅更新(含两侧孔洞)x,y cm
- float faceWidthX_cm = (float)Math.Round((scanPhotos0.photoIndex+1) * mat.Height * 1.0f / Config.cm2px_y,2);
- float faceWidthY_cm = (float)Math.Round((mat.Width + Config.MarginHoleWidth * 2) * 1.0f / Config.cm2px_x, 2);
- faceWidthX_cm = (float)Math.Round(faceWidthX_cm, 2);
- faceWidthY_cm = (float)Math.Round(faceWidthY_cm, 2);
- if (curRecord.FaceWidthMin==0 || curRecord.FaceWidthMin > faceWidthY_cm)
- curRecord.FaceWidthMin = faceWidthY_cm;
- if (curRecord.FaceWidthMax < faceWidthY_cm)
- curRecord.FaceWidthMax = faceWidthY_cm;
- var point = new float[] { faceWidthX_cm, faceWidthY_cm };// new System.Drawing.PointF(faceWidthX_cm, faceWidthY_cm);
- AddTextEvent(DateTime.Now,$"门幅{Thread.CurrentThread.ManagedThreadId}", $"(图像{scanPhotos0.photoIndex})-({scanPhotos0.photoIndex})位置:{point[0]}; 幅宽:{point[1]}", WarningEnum.Low, false);
- curRecord.FacePointList.Add(point);
- reDrawFaceWidth(curRecord.FacePointList,
- new double[] { 0, Math.Round(point[0] + 0.005f, 2) },
- new double[] { curRecord.FaceWidthMin, Math.Round(curRecord.FaceWidthMax + 0.005f, 2) });
- errStep = 7;
- time += $"->门幅刷新({stopWatch.ElapsedMilliseconds})";
- //去除两侧孔洞(门幅计算时不能去除)
- //if (Config.MarginHoleWidth > 0)
- // mat = OpenCVUtil.cutImage(mat, Config.MarginHoleWidth, 0, mat.Width - Config.MarginHoleWidth * 2, mat.Height);
-
- //计算速度
- double lenMi = Math.Round(faceWidthX_cm / 100, 2);
- curRecord.Len = lenMi;
- curRecord.TimeLen= pStopWatch.ElapsedMilliseconds / 1000.0d / 60.0d;//总时间 分
- this.BeginInvoke(new System.Action(() =>
- {
- this.lblLen.Text = $"{lenMi}米";
- this.lblLen.Tag = faceWidthX_cm;
- this.lblSpeed.Text = $"速度:{Math.Round(lenMi / curRecord.TimeLen, 2)}米/分";
- this.uilbKF.Text = $"当前幅宽:{faceWidthY_cm}cm";
- }));
- //
- errStep = 9;
- time += $"->速度刷新({stopWatch.ElapsedMilliseconds})";
- //----缺陷队列
- int oxw, oxh;
- mat = OpenCVUtil.resize(mat, resize.Width, resize.Height, out oxw, out oxh);
- AddTextEvent(DateTime.Now,$"图像处理{Thread.CurrentThread.ManagedThreadId}", $"(图像{scanPhotos0.photoIndex})-合成图resize后:{mat.Width}*{mat.Height}-{oxw}*{oxh}", WarningEnum.Low, false);
- devContainer.libDefect.add(new Device.DefectLib.DefectTask()
- {
- modelName= curRecord.ProductInfo.ModelName,
- record = curRecord,
- bmp = mat,
- bmpTag = mat.Clone(),
- photoIndex = scanPhotos0.photoIndex,//0-n 首张必需为0,因下面计算长度是从0开始
- widthRatio = widthRatio,
- qualifiedLimitList = curRecord.ProductInfo.QualifiedLimitList,
- finishEvent = callBackDefectEvent,
- xw = oxw,
- });
- errStep = 10;
- time += $"->加入瑕疵待检队列({stopWatch.ElapsedMilliseconds})";
- }
- catch (Exception ex)
- {
- curRecord.ScannerPhotoFinishCount++;//失败时不能因数量不一致无法保存
- AddTextEvent(DateTime.Now,$"图像处理{Thread.CurrentThread.ManagedThreadId}", $"异常({errStep}):(图像{scanPhotos0.photoIndex})-{ex.Message}", WarningEnum.High);
- string dirPath = FileUtil.initFolder($"{Config.ImagePath}{curRecord.BatchId}_{curRecord.ReelId}\\Err\\");
- OpenCvSharp.Extensions.BitmapConverter.ToBitmap(scanPhotos0.mat).Save($"{dirPath}{scanPhotos0.photoIndex}_0_Step{errStep}.bmp", ImageFormat.Bmp);
- OpenCvSharp.Extensions.BitmapConverter.ToBitmap(scanPhotos1.mat).Save($"{dirPath}{scanPhotos1.photoIndex}_1_Step{errStep}.bmp", ImageFormat.Bmp);
- }
- finally
- {
- AddTextEvent(DateTime.Now,$"图像处理{Thread.CurrentThread.ManagedThreadId}", $"(图像{scanPhotos0.photoIndex})-进度计时:{time}", WarningEnum.Low, false);
- scanPhotos0.mat.Dispose();
- scanPhotos1.mat.Dispose();
- scanPhotos0 = scanPhotos1 = null;
- task = null;
- //System.GC.Collect();
- }
- }
- private void callBackDefectEvent(Device.DefectLib.DefectTask res)
- {
- {
- int step = 0;
- try
- {
- AddTextEvent(DateTime.Now,$"检测完成{Thread.CurrentThread.ManagedThreadId}", $"图像队列:{res.record.ScannerPhotoFinishCount+1}/{res.record.ScannerPhotoCount} (图像{res.photoIndex})检测结果:{res.isSucceed}", WarningEnum.Low, false);
- string dirPath = FileUtil.initFolder($"{Config.ImagePath}{res.record.BatchId}_{res.record.ReelId}\\");
- string dirSourcePath = FileUtil.initFolder($"{Config.ImagePath}{res.record.BatchId}_{res.record.ReelId}\\源图\\");
- //Cv2.Flip(res.bmp, res.bmp, FlipMode.XY);//翻转
- if (Config.IsSaveAllImage)//保存所有原图
- OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.bmp).Save($"{dirSourcePath}{res.photoIndex}.bmp", ImageFormat.Bmp);
-
- if (res.isSucceed)
- {
- step = 1;
- AddTextEvent(DateTime.Now,$"检测完成{Thread.CurrentThread.ManagedThreadId}", $"(图像{res.photoIndex})-瑕疵检测完成,共{res.excelTable.Rows.Count}个瑕疵!各环节用时:{string.Join(",",res.stopwatch)}", WarningEnum.Low, false);
- //AddTextEvent(DateTime.Now,$"打标完成", $"第 ({res.photoIndex}) 张照片,计算过程:{res.resultInfo}");
- //if (!Config.IsSaveAllImage && Config.IsSaveDefectSourceImage)
- // OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.bmp).Save($"{dirSourcePath}{res.photoIndex}.bmp", ImageFormat.Bmp);
-
- step = 2;
- if (res.excelTable.Rows.Count > 0)
- {
- res.record.dicPhoto_Defect[res.photoIndex] = true;//改为此图有瑕疵
- //有瑕疵打标图必需保存 Jpeg
- OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.bmpTag).Save($"{dirPath}{res.photoIndex}_tag.jpg", ImageFormat.Jpeg);
- if (!Config.IsSaveAllImage && Config.IsSaveDefectSourceImage)
- OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.bmp).Save($"{dirSourcePath}{res.photoIndex}.bmp", ImageFormat.Bmp);
- step = 3;
- res.record.DefectTotalCount += res.excelTable.Rows.Count;
- if (res.record.DefectInfoList == null)
- res.record.DefectInfoList = new List<DefectInfo>();
-
- step = 4;
- JObject defectNameInfo;
- DefectInfo defectInfo=null;
- List<object[]> dataRowlist=new List<object[]>();
- long preTicks = pStopWatch.ElapsedMilliseconds;// DateTime.Now.Ticks;
- for (int i = 0; i < res.lstDefectBmp.Count; i++)
- {
- step = 5 + i * 10;
- defectNameInfo = Config.getDefectItem(int.Parse(res.excelTable.Rows[i]["类别"].ToString()));
-
- defectInfo = new DefectInfo
- {
- PhotoIndex = res.photoIndex,
- Code = defectNameInfo.Value<string>("code"),
- Name = defectNameInfo.Value<string>("name"),
- X = double.Parse(res.excelTable.Rows[i]["X"].ToString()),//cm
- Y = Math.Round((res.photoIndex * res.bmp.Height * 1.0d / Config.cm2px_y + double.Parse(res.excelTable.Rows[i]["Y"].ToString())), 2),//cm
- Width = double.Parse(res.excelTable.Rows[i]["W"].ToString()),//cm
- Height = double.Parse(res.excelTable.Rows[i]["H"].ToString()),//cm
- ZXD = double.Parse(res.excelTable.Rows[i]["置信度"].ToString()),
- Contrast = double.Parse(res.excelTable.Rows[i]["对比度"].ToString()),
- Target = int.Parse(res.excelTable.Rows[i]["目标"].ToString()),
- image = BitmapConverter.ToBitmap(res.lstDefectBmp[i])
- };
- defectInfo.ModifyUserCode = defectInfo.CreateUserCode = res.record.CreateUserCode;
- step = 6 + i * 10;
- res.record.DefectInfoList.Add(defectInfo);
- defectInfo.uid = preTicks++;// res.record.DefectInfoList.Count;//程序中的唯一索引,用于移除用索引
- //AddTextEvent(DateTime.Now,$"打标完成", $"第{i}个缺陷:{ JsonConvert.SerializeObject(defectInfo)}; Y={res.photoIndex * res.bmp.Height * 1.0d / Config.cm2px_y}+{res.excelTable.Rows[i]["Y"].ToString()}");
- step = 7 + i * 10;
-
- if (!defectTag.ContainsKey(res.photoIndex))
- {
- defectTag.Add(res.photoIndex, res.bmpTag.Clone());
- }
- //保存打标小图
- if (Config.IsSaveDefectCutImage)
- {
- string filename = $"{dirPath}\\{res.photoIndex}_X{defectInfo.X}_Y{defectInfo.Y}_W{defectInfo.Width}_H{defectInfo.Height}_目标{defectInfo.Target}_类别{defectInfo.Code}_置信度{defectInfo.ZXD}.jpg";
- OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.lstDefectBmp[i]).Save(filename, ImageFormat.Jpeg);
- defectInfo.TagFilePath = filename;
- }
- step = 8 + i * 10;
-
- res.lstDefectBmp[i].Dispose();
- dataRowlist.Add(new object[]{ defectInfo.uid,defectInfo.Code, defectInfo.PhotoIndex,defectInfo.Name,
- defectInfo.CentreX, defectInfo.CentreY / 100,defectInfo.Width * 10,defectInfo.Height * 10, defectInfo.Area * 100, defectInfo.ZXD, defectInfo.Contrast});
- //更新UI
- //this.Invoke(new System.Action(() =>
- //{
- // this.uiDataGridView1.Rows.Insert(0, );
- // this.uiMiniPagination1.TotalCount = res.record.DefectInfoList.Count;
-
- // if (this.uiDataGridView1.Rows.Count == 1)
- // this.picDefectImage.loadImage(defectInfo.image);
- //}));
- step = 9 + i * 10;
- //告警判断???在此还是在收到新照片时触发???
- if (res.record.ProductInfo.DefectAreaLimit > 0 && defectInfo.Area>=res.record.ProductInfo.DefectAreaLimit)
- {
- AddTextEvent(DateTime.Now,$"告警{Thread.CurrentThread.ManagedThreadId}", $"瑕疵面积达到阈值!({defectInfo.Area}>={res.record.ProductInfo.DefectAreaLimit})", WarningEnum.High);
- if (!Config.StopPLC)
- this.devContainer.devPlc.pauseDev();
- else if (!Config.StopIO && devContainer.devIOCard.IsInit)
- {
- //只是设备暂停,APP没暂停
- devContainer.io_output(CMDName.绿灯输出, false, true, 0);
- devContainer.io_output(CMDName.黄灯输出);
- devContainer.devIOCard.writeBitState(0, 1, true);
- Task.Run(async () =>
- {
- await Task.Delay(500);
- this.devContainer.devIOCard.writeBitState(0, 1, false);
- });
- }
- }
- }
- AddTextEvent(DateTime.Now,$"检测完成{Thread.CurrentThread.ManagedThreadId}", "更新UI", WarningEnum.Low, false);
- //更新UI
- int bmpHeight = res.bmp.Height;
- this.BeginInvoke(new System.Action(() =>
- {
- //这里显示了第1张图的最后一个缺陷
- if (this.uiDataGridView1.Rows.Count == 0 && defectInfo!=null)
- this.picDefectImage.loadImage(defectInfo.image);
-
- foreach (var rowItem in dataRowlist)
- this.uiDataGridView1.Rows.Insert(0, rowItem);
- this.uiMiniPagination1.TotalCount = res.record.DefectInfoList.Count;
-
- //
- double len = Math.Round((res.photoIndex + 1) * bmpHeight * 1.0d / Config.cm2px_y+0.005f, 2);
- this.reDrawDefectPoints(res.record.DefectInfoList, new double[] { 0, Math.Round(res.record.FaceWidthMax+ 0.005f, 2) }, new double[] { 0, len });
- }));
- step = 9;
- AddTextEvent(DateTime.Now,$"检测完成{Thread.CurrentThread.ManagedThreadId}", "保存CSV", WarningEnum.Low, false);
- //保存CSV
- bool b = Utils.ExcelUtil.DataTable2CSV($"{dirPath}{res.photoIndex}.csv", res.excelTable);
- //AddTextEvent(DateTime.Now,$"打标完成", $"{res.tag}.xlsx {(b ? "保存成功!" : "保存失败!")}");
- step = 10;
- #if 转移判定位置
- //每百米告警判断???在此还是在收到新照片时触发???
- if (res.record.ProductInfo.DefectCountLimit > 0 && res.record.DefectTotalCount >= res.record.ProductInfo.DefectCountLimit)
- {
- int compLen = 100 * 100;//每百米 to cm
- int compCount = compLen * Config.cm2px_y / res.bmp.Height;
- //从上次告警后重新开始计算长度及数量
- int defectCount = res.record.DefectInfoList.Where(m => m.PhotoIndex >= res.record.preWarningPhotoIndex && m.PhotoIndex >= res.photoIndex+1 - compCount).Count();
- if (defectCount >= res.record.ProductInfo.DefectCountLimit)
- {
- res.record.preWarningPhotoIndex = res.photoIndex + 1;
- AddTextEvent(DateTime.Now,$"告警{Thread.CurrentThread.ManagedThreadId}", $"每百米瑕疵数量达到阈值!({defectCount}>={res.record.ProductInfo.DefectCountLimit})", WarningEnum.High);
- }
- step = 11;
- #if false
- //按缺陷计算没X米多少缺陷报警
- for (int i = 0; i < res.record.ProductInfo.QualifiedLimitList.Count; i++)
- {
- var defectWarn = res.record.ProductInfo.QualifiedLimitList[i];
- if (defectWarn.DefectWarnLength > 0 || defectWarn.DefectWarnCnt >0)
- {
- step = 12;
- int warnLen = defectWarn.DefectWarnLength * 100;//每百米 to cm
- int warnCount = warnLen * Config.cm2px_y / res.bmp.Height;
- //从上次告警后重新开始计算长度及数量
- int warnDefectCount = res.record.DefectInfoList.Where(m => m.PhotoIndex >= res.record.preWarningPhotoIndexByLabel[i] && m.PhotoIndex >= res.photoIndex + 1 - warnCount).Count();
- if (warnDefectCount >= defectWarn.DefectWarnCnt)
- {
- res.record.preWarningPhotoIndexByLabel[i] = res.photoIndex + 1;
- AddTextEvent(DateTime.Now, $"告警{Thread.CurrentThread.ManagedThreadId}", $"每{defectWarn.DefectWarnLength}米{Config.getDefectName(defectWarn.Code)}瑕疵数量达到阈值!({warnDefectCount}>={defectWarn.DefectWarnCnt})", WarningEnum.High);
- }
- }
- }
- #endif
- }
- #endif
- }
-
- }
- else
- {
- AddTextEvent(DateTime.Now,$"打标失败{Thread.CurrentThread.ManagedThreadId}", $"(图像{res.photoIndex})-瑕疵检测失败!TId={Thread.CurrentThread.ManagedThreadId}");
- }
- res.bmp.Dispose();
- res.bmpTag.Dispose();
- res.bmps_cut = null;
- res.excelTable.Dispose();
- }
- catch (Exception ex)
- {
- AddTextEvent(DateTime.Now,$"打标失败{Thread.CurrentThread.ManagedThreadId}", $"(图像{res.photoIndex})-瑕疵检测异常({step}):{ex.Message},TId={Thread.CurrentThread.ManagedThreadId}");
- }
- finally
- {
- res.record.ScannerPhotoFinishCount++;
- int liScannerPhotoFinishCount = res.record.ScannerPhotoFinishCount;
- int liScannerPhotoCount = res.record.ScannerPhotoCount;
- AddTextEvent(DateTime.Now,$"检测完成{Thread.CurrentThread.ManagedThreadId}", $"{liScannerPhotoFinishCount}/{liScannerPhotoCount}", WarningEnum.Low, false);
- //this.BeginInvoke(new System.Action(() =>
- //{
- // this.lblWaitImageCount.Text = $"{liScannerPhotoCount - liScannerPhotoFinishCount}";
- //}));
- res = null;
- System.GC.Collect();
- }
- }
- }
-
- private bool _isDefect = false;
- private async void saveCurrRecord(int key, string batchId, string reelId, double erpLen)
- {
- Records model=null;
- int step = 0;
- try
- {
- _isDefect = true;
- AddTextEvent(DateTime.Now,"入库", $"准备入库key={key}");
- //foreach (int itemKey in htTask.Keys)
- // AddTextEvent(DateTime.Now,"入库", $"htTask {itemKey}");
-
- step = 1;
- model = Hashtable.Synchronized(htTask)[key] as Records;
- //model = htTask[key] as Records;
- step = 2;
- if (model.Len == 0)
- {
- _isDefect = false;
- return;
- }
-
- model.BatchId = batchId;
- model.ReelId = reelId;
- model.ErpLen = erpLen;
- while (model.ScannerPhotoCount > model.ScannerPhotoFinishCount)
- await Task.Delay(100);
- step = 3;
- //计算等级标准
- List<GradeLimit> gradeLimitList = model.ProductInfo.GradeLimitList;
- if (gradeLimitList!=null && gradeLimitList.Count > 0)
- {
- step = 4;
- int count;
- foreach(GradeLimit item in gradeLimitList)
- {
- if((model.DefectInfoList != null)&&(model.DefectInfoList.Count >0))
- count = model.DefectInfoList.Where(m => m.Code == item.Code).Count();
- else
- count = 0;
- if (count <= item.A && model.Grade <= 1) model.Grade = 1;
- else if (count <= item.B && item.B > 0 && model.Grade <= 2) model.Grade = 2;
- else if (count <= item.C && item.C > 0 && model.Grade <= 3) model.Grade = 3;
- else if (count <= item.D && item.D > 0 && model.Grade <= 4) model.Grade = 4;
- else if (count <= item.E && item.E > 0 && model.Grade <= 5) model.Grade = 5;
- else if (count>0) model.Grade = 6;//不合格
- AddTextEvent(DateTime.Now,"标准判断", $"({key}) 批号({model.BatchId}),标准={(char)(model.Grade + 64)} [{item.Code}:{count};A<={item.A};B<={item.B};C<={item.C};D<={item.D};E<={item.E}]");
- }
- step = 5;
- }
- model.Qualified = (model.Grade < 6);//是否合格
- if (!svcRecord.InsertNav(model))
- throw new Exception("写库失败!");
- AddTextEvent(DateTime.Now,"入库完成", $"({key}) 批号({model.BatchId})已完成检测。");
- htTask.Remove(key);
- _isDefect = false;
- }
- catch (Exception ex)
- {
- _isDefect = false;
- if (model==null)
- AddTextEvent(DateTime.Now,"入库失败", $"记录({key})不存在{step}!" + ex.Message, WarningEnum.High);
- else
- AddTextEvent(DateTime.Now,"入库失败", $"({key}) 批号({model.BatchId})检测完成,但保存检测记录失败{step}:" + ex.Message, WarningEnum.High);
- warning(WarningEnum.High, true);//暂停
- }
- }
-
- //停机
- private void btnClose_Click(object sender, EventArgs e)
- {
- if (currentState == CurrentStateEnum.运行中)
- {
- UIMessageTip.ShowWarning("请先结束或暂停设备运行后再停机!", 2000);
- return;
- }
- if(_isDefect)
- {
- UIMessageTip.ShowWarning("还在检测处理中,等待完成再停机!", 2000);
- return;
- }
- AddTextEvent(DateTime.Now,"停机", "停机中...");
- this.btnStart.Enabled = this.btnEnd.Enabled = this.btnPause.Enabled = false;
- this.btnClose.Enabled = false;
- this.btnOpen.Enabled = true;
- tcbarLightValue.Enabled = false;
-
- if (devContainer.state && devContainer.devIOCard.IsInit)
- {
- devContainer.devIOCard.reset();
- devContainer.io_output(CMDName.IO默认输出);
- }
- devContainer.stop();
- currentState = CurrentStateEnum.初始;//应该是待机
- this.resetUIValue();
- AddTextEvent(DateTime.Now,"停机", "停机完成。");
- }
- //启动
- private void btnStart_Click(object sender, EventArgs e)
- {
- AddTextEvent(DateTime.Now,"启动", "下发启动指令...");
- if (!Config.StopPLC)
- this.devContainer.devPlc.runDev();
- else if (!Config.StopIO && devContainer.devIOCard.IsInit)
- {
- if (!compareIOInput(CMDName.暂停按钮))//硬件急停
- {
- AddTextEvent(DateTime.Now, "启动", "下发IO指令...");
- this.devContainer.devIOCard.writeBitState(0, 0, true);
- this.startCommand();
- Task.Run(async () =>
- {
- await Task.Delay(500);
- this.devContainer.devIOCard.writeBitState(0, 0, false);
- });
- }
- else
- AddTextEvent(DateTime.Now, "启动", "设备急停!");
- }
- }
- private void btnPause_Click(object sender, EventArgs e)
- {
- AddTextEvent(DateTime.Now,"暂停", "下发暂停指令...");
- if (!Config.StopPLC)
- this.devContainer.devPlc.pauseDev();
- else if (!Config.StopIO && devContainer.devIOCard.IsInit)
- {
- //if (!compareIOInput(CMDName.暂停按钮))
- this.devContainer.devIOCard.writeBitState(0, 1, true);
- this.pauseCommand();//输出暂停不会触发输入暂停
- Task.Run(async () =>
- {
- await Task.Delay(500);
- this.devContainer.devIOCard.writeBitState(0, 1, false);
- });
- }
- }
- private void startCommand()
- {
- if (!devContainer.state || currentState == CurrentStateEnum.运行中)
- return;
- if (devContainer.devIOCard.IsInit)
- {
- //devContainer.io_output(CMDName.启动按钮);
- devContainer.io_output(CMDName.绿灯输出);
- devContainer.io_output(CMDName.黄灯输出, false, true, 0);
- devContainer.io_output(CMDName.红灯输出, false, true, 0);
- devContainer.io_output(CMDName.蜂鸣器输出, false, true, 0);
- //devContainer.io_output(CMDName.暂停按钮, false, true, 0);
- //devContainer.io_output(CMDName.黄灯输出, false, true, 0);
- }
- //运行中和暂停时都可正常接收扫描器触发新卷
- //暂停-》继续
- if (currentState == CurrentStateEnum.暂停)
- {
- AddTextEvent(DateTime.Now,"启动", $"暂停 -> 继续");
- currentState = CurrentStateEnum.运行中;
- Task.Run(() =>
- {
- if (currKey > 0)
- pStopWatch.Start();
- //写I/O启动。。。
- //继续读取编译器和门幅等
- //int nextStepId = currProcessIndex;
- //do
- //{
- // currentState = CurrentStateEnum.运行中;
- // nextStepId = nextProcess(currProductModel, nextStepId);
- //} while (nextStepId >= 0 && !isBreakProcessRun());
- });
- }
- else//首次开始/结束后重新开始
- {
- //校正从复位-》运行,不会新启动
- resetUIValue();
- AddTextEvent(DateTime.Now,"启动", "等待扫码...");
- currentState = CurrentStateEnum.运行中;
- defectTag.Clear();
- ThnDieLen = 0;
- }
-
- this.Invoke(new System.Action(() =>
- {
- this.btnStart.Enabled = false;
- this.btnEnd.Enabled = this.btnPause.Enabled = true;
- }));
- }
- private void pauseCommand(bool buzzer = false)
- {
- if(!devContainer.state || currentState != CurrentStateEnum.运行中)
- return;
- //写IO
- if (devContainer.devIOCard.IsInit)
- {
- devContainer.io_output(CMDName.绿灯输出, false, true, 0);
- if (buzzer)
- {
- devContainer.io_output(CMDName.红灯输出);
- devContainer.io_output(CMDName.蜂鸣器输出);
- }
- else
- devContainer.io_output(CMDName.黄灯输出);
- //devContainer.io_output(CMDName.暂停按钮, false, true, 0);
- //devContainer.io_output(CMDName.黄灯输出, false, true, 0);
- }
- //停止读取
- //AddTextEvent(DateTime.Now,"暂停", "暂停!");
- pStopWatch.Stop();
- currentState = CurrentStateEnum.暂停;
-
- this.Invoke(new System.Action(() =>
- {
- this.btnStart.Enabled = this.btnEnd.Enabled = true;
- this.btnPause.Enabled = false;
- }));
- }
- //完成
- private void btnEnd_Click(object sender, EventArgs e)
- {
- AddTextEvent(DateTime.Now,"结束验布", "结束验布!");
- if (!Config.StopPLC)
- this.devContainer.devPlc.pauseDev();
- else if (!Config.StopIO)
- {
- this.devContainer.devIOCard.writeBitState(0, 1, true);
- Task.Run(async () =>
- {
- await Task.Delay(500);
- this.devContainer.devIOCard.writeBitState(0, 1, false);
- });
- }
- currentState = CurrentStateEnum.初始;
-
- UILocalize.OK = "是";
- UILocalize.Cancel = "否";
- if (currKey > 0 && ShowAskDialog("提示", "是否保存当前检测结果?"))
- {
- string szBatchId, szReelId;
- double ldErpLen;
- szBatchId = txtBatchId.Text.Trim();
- szReelId = txtReelId.Text.Trim();
- ldErpLen = numErpLen.IsEmpty ? 0 : Convert.ToDouble(numErpLen.Text.Trim());
-
- int myKey = currKey;
- Task.Run(() => { saveCurrRecord(myKey, szBatchId, szReelId, ldErpLen); });
- resetUIValue();
-
- pStopWatch.Stop();
- this.btnStart.Enabled = true;
- this.btnEnd.Enabled = this.btnPause.Enabled = false;//这里有问题,应该是devPlc回调设置
- }
- else
- {
- AddTextEvent(DateTime.Now, "结束验布", "无数据结束验布!");
- _isDefect = false;
- }
- }
- private void lstboxLog_DrawItem(object sender, DrawItemEventArgs e)
- {
- if (e.Index < 0) return;
- string text = lstboxLog.GetItemText(e.Index);
- //if (text.Contains("D"))
- //{
- // e.Graphics.FillRectangle(UIColor.Green, e.Bounds);
- // e.Graphics.DrawString(text, e.Font, Color.Blue, e.Bounds, ContentAlignment.MiddleLeft);
- //}
- //e.Graphics.FillRectangle(UIColor.Green, e.Bounds);
- switch (text[0])
- {
- case 'R':
- e.DrawBackground();
- e.Graphics.DrawString(text.Substring(1), e.Font, Color.Red, e.Bounds, ContentAlignment.MiddleLeft);
- break;
- case 'Y':
- e.DrawBackground();
- e.Graphics.DrawString(text.Substring(1), e.Font, Color.Orange, e.Bounds, ContentAlignment.MiddleLeft);
- break;
- //default: //B
- // e.Graphics.DrawString(text.Substring(1), e.Font, Color.Black, e.Bounds, ContentAlignment.MiddleLeft);
- // break;
- }
- }
-
- private void txtBarCode_KeyDown(object sender, KeyEventArgs e)
- {
- if(e.KeyCode == Keys.Enter)
- {
- string barcode=txtBarCode.Text.Trim();
- if (barcode == "")
- return;
- if (currentState != CurrentStateEnum.运行中 && currentState != CurrentStateEnum.暂停)
- return;
-
- devContainer.devCodeScanner.ScanerEvent?.Invoke(barcode);
- }
- }
-
- private void showImg( Mat mat)
- {
- //把Mat格式的图片转换成Bitmap
- Bitmap bitmap = BitmapConverter.ToBitmap(mat);
- this.Invoke(new System.Action(() =>
- {
- //显示图片
- //picDefectImage.loadImage(bitmap);
- this.picScanner1.Image = bitmap;
- }));
-
- }
-
- private void uiSymbolButton1_Click(object sender, EventArgs e)
- {
- try
- {
- }
- catch (Exception ex)
- {
- MessageBox.Show(ex.Message);
- }
- }
-
- int mynum = 0;
- private void uiSymbolButton1_Click_1(object sender, EventArgs e)
- {
- //UIMessageTip.ShowOk($"{record.Len},{record.ScannerPhotoCount-record.ScannerPhotoFinishCount}", 1500);
- //return;
- try
- {
- // mynum++;
- // int FaceWidth = 200;
- // float faceWidthX_cm = (float)(mynum * 100 * 1.0f / Config.cm2px_y );
- // float faceWidthY_cm = (float)(200 * 1.0f / Config.cm2px_y );
- // var point = new System.Drawing.PointF(faceWidthX_cm, faceWidthY_cm);
- // AddTextEvent(DateTime.Now,"门幅", $"位置:{point.X}; 幅宽:{point.Y}");
- // lstFaceWidth.Add(point);
- // reDrawFaceWidth(lstFaceWidth, new double[] { 0, point.X }, new double[] { faceWidthY_cm, faceWidthY_cm });
-
-
- // //Mat mat = new Mat(Application.StartupPath + "\\1.bmp");
- // //devContainer.devScannerGentl1.ScanEvent(1, mat, 1);
-
- // //---------------------
- // if (record == null)
- // {
- // record = new Records();
- // record.DefectInfoList = new List<DefectInfo>();
- // record.DefectInfoList.Add(new DefectInfo() { Code = "jb", Name = "浆斑", X = 20, Y = 2, Width = 2, Height = 2 });
- // record.DefectInfoList.Add(new DefectInfo() { Code = "jb", Name = "浆斑", X = 20, Y = 5, Width = 2, Height = 2 });
- // record.DefectInfoList.Add(new DefectInfo() { Code = "wy", Name = "污印", X = 50, Y = 2, Width = 4, Height = 4 });
- // record.DefectInfoList.Add(new DefectInfo() { Code = "lj", Name = "垃圾", X = 60, Y = 5, Width = 2, Height = 2 });
- // reDrawDefectPoints(record.DefectInfoList, new double[2] { 0, 10 }, new double[2] { 0, 100 });
- // foreach (DefectInfo info in record.DefectInfoList)
- // {
- // this.uiDataGridView1.Rows.Add(info.Code, info.Name,
- // info.CentreX, info.CentreY, info.Area, info.ZXD, info.Target);
- // }
- // }
-
- }
- catch (Exception ex)
- {
- MessageBox.Show(ex.Message);
- }
- }
-
- private void tcbarLightValue_ValueChanged(object sender, EventArgs e)
- {
- if (devContainer.state)
- {
- //bool b1 = devContainer.devScannerGentl1.setParam((float)tcbarExposureTime.Value);
- //bool b2= devContainer.devScannerGentl2.setParam((float)tcbarExposureTime.Value);
- // AddTextEvent(DateTime.Now,"setExposureTime", b1.ToString());
- // AddTextEvent(DateTime.Now,"setExposureTime", b2.ToString());
-
- var res=devContainer.devLight.setDigitalValue(1, (int)tcbarLightValue.Value);
- //UIMessageTip.ShowOk($"{(int)tcbarLightValue.Value}/255 var={res} {Config.Light_Name}", 1000);
- //tpnlLight.Text = this.tpnlLight.Tag + $" ({(int)tcbarLightValue.Value}/255)";
- }
- }
-
- private void swcDefectPauseForUser_ValueChanged(object sender, bool value)
- {
- this.defectPauseForUser = this.swcDefectPauseForUser.Active;
- }
-
- private void button1_Click(object sender, EventArgs e)
- {
- //List<DefectInfo> lstEditDefect = new List<DefectInfo>();
- //DefectInfo dt = new DefectInfo();
- //dt.Name = "123";
- //dt.Code = "wuyin";
- //dt.image = Image.FromFile("C:\\Users\\fang\\Desktop\\123.png");
- //lstEditDefect.Add(dt);
- //Mat mtt = new Mat("C:\\Users\\fang\\Desktop\\新建文件夹\\mx\\636.bmp");
- //FHome_Defect frmDefect = new FHome_Defect(lstEditDefect, mtt);
- //frmDefect.ShowDialog();
-
- Config.LoadAllConfig();
- //设置程序最小/大线程池
- // Get the current settings.
- int minWorker, minIOC;
- ThreadPool.GetMinThreads(out minWorker, out minIOC);
- ThreadPool.SetMinThreads(25, minIOC);
- Mat matt = new Mat("C:\\Users\\fang\\Desktop\\新建文件夹\\253.bmp");
-
- //OpenCVUtil.LoadEdgeMode();
- //int tt = 0;
- //var mty = OpenCVUtil.getMaxInsetRect2(matt, false, 0,out tt);
- //mty.SaveImage("edge.bmp");
-
- List<QualifiedLimit> qlist = new List<QualifiedLimit>();
-
- //[ 'laji','liangdian', 'wuyin', 'jietou', 'bmss', 'qipi', 'tiaohen','yayin','zhouyin','yisesi','chongying']
- qlist.Add(new QualifiedLimit() { Code = "laji", ZXD = 0.3, Area = 0.04, ContrastLower = 0.98, ContrastTop = 1.02 });
- qlist.Add(new QualifiedLimit() { Code = "liangdian", ZXD = 0.3, Area = 0.09, ContrastLower = 0.93, ContrastTop = 1.07 });
- qlist.Add(new QualifiedLimit() { Code = "wuyin", ZXD = 0.3, Area = 0.04, ContrastLower = 0.96, ContrastTop = 1.04 });
- qlist.Add(new QualifiedLimit() { Code = "jietou", ZXD = 0.3, Area = 0.09, ContrastLower = 0.94, ContrastTop = 1.06 });
- qlist.Add(new QualifiedLimit() { Code = "bmss", ZXD = 0.3, Area = 0.08, ContrastLower = 0.99, ContrastTop = 1.01 });
- qlist.Add(new QualifiedLimit() { Code = "qipi", ZXD = 0.4, Area = 0.01, ContrastLower = 0.99, ContrastTop = 1.01 });
- qlist.Add(new QualifiedLimit() { Code = "tiaohen", ZXD = 0.3, Area = 2, ContrastLower = 0.99, ContrastTop = 1.01 });
- qlist.Add(new QualifiedLimit() { Code = "yayin", ZXD = 0.3, Area = 0.05, ContrastLower = 0.99, ContrastTop = 1.01 });
- qlist.Add(new QualifiedLimit() { Code = "zhouyin", ZXD = 0.3, Area = 2, ContrastLower = 0.99, ContrastTop = 1.01 });
- qlist.Add(new QualifiedLimit() { Code = "yisesi", ZXD = 0.3, Area = 0.05, ContrastLower = 0.99, ContrastTop = 1.01 });
- qlist.Add(new QualifiedLimit() { Code = "chongying", ZXD = 0.3, Area = 2, ContrastLower = 0.99, ContrastTop = 1.01 });
-
- DefectLib dlt = new DefectLib();
- dlt.start();
- dlt.add(new Device.DefectLib.DefectTask()
- {
- modelName = "MX0727.trt",
- record = null,
- bmp = matt,
- bmpTag = matt.Clone(),
- photoIndex = 0,//0-n 首张必需为0,因下面计算长度是从0开始
- widthRatio = 1,
- qualifiedLimitList = qlist,
- finishEvent = callBackDefectEvent,
- xw = 0,
- });
- return;
- Config.LoadAllConfig();
- DefectLib dl = new DefectLib();
- dl.start();
- string[] files = Directory.GetFiles("E:\\CPL\\个人\\gePic", $"*.bmp", SearchOption.TopDirectoryOnly);
- List<QualifiedLimit> list = new List<QualifiedLimit>();
-
- list.Add(new QualifiedLimit() { Code = "jb",ZXD = 0.6, Area = 0.04, ContrastLower = 0.98, ContrastTop = 1.02});
- list.Add(new QualifiedLimit() { Code = "wy", ZXD = 0.6, Area = 0.09, ContrastLower = 0.93, ContrastTop = 1.07 });
- list.Add(new QualifiedLimit() { Code = "mj", ZXD = 0.6, Area = 0.04, ContrastLower = 0.96, ContrastTop = 1.04 });
- list.Add(new QualifiedLimit() { Code = "hy", ZXD = 0.67, Area = 0.09, ContrastLower = 0.94, ContrastTop = 1.06 });
- list.Add(new QualifiedLimit() { Code = "lj", ZXD = 0.7, Area = 0.08, ContrastLower = 0.99, ContrastTop = 1.01 });
- list.Add(new QualifiedLimit() { Code = "yss", ZXD = 0.5, Area = 0.04, ContrastLower = 0.99, ContrastTop = 1.01 });
- list.Add(new QualifiedLimit() { Code = "zy", ZXD = 0.8, Area = 2, ContrastLower = 0.99, ContrastTop = 1.01 });
- list.Add(new QualifiedLimit() { Code = "wc", ZXD = 0.6, Area = 0.05, ContrastLower = 0.99, ContrastTop = 1.01 });
- list.Add(new QualifiedLimit() { Code = "cs", ZXD = 0.8, Area = 2, ContrastLower = 0.99, ContrastTop = 1.01 });
- list.Add(new QualifiedLimit() { Code = "cy", ZXD = 1, Area = 0.0, ContrastLower = 0.0, ContrastTop = 0 });
- list.Add(new QualifiedLimit() { Code = "tcy", ZXD = 0.5, Area = 0.0, ContrastLower = 0.99, ContrastTop = 1.01 });
- list.Add(new QualifiedLimit() { Code = "jt", ZXD = 1, Area = 0.0, ContrastLower = 0.0, ContrastTop = 0 });
- for (int i = 0; i < files.Count(); i++)
- {
- Mat mat = new Mat(files[i]);
- dl.add(new Device.DefectLib.DefectTask()
- {
- modelName = "best_0116_bs14.fp16.trt",
- //record = curRecord,
- bmp = mat.Clone(),
- bmpTag = mat.Clone(),
- photoIndex = i,//0-n 首张必需为0,因下面计算长度是从0开始
- widthRatio = 1,
- qualifiedLimitList = list,
- finishEvent = callBackDefectTestEvent,
- });
- }
- string s = DateTime.Now.Ticks.ToString() + "-";
- Thread.Sleep(1);
-
- s += DateTime.Now.Ticks.ToString() + "-";
- MessageBox.Show(s);
- // 创建SqlSugarClient实例并配置连接字符串
- //var db = new SqlSugarClient(new ConnectionConfig()
- //{
- // // 设置数据库类型为SQLServer
- // DbType = SqlSugar.DbType.SqlServer,
-
- // // 设置服务器地址、数据库名称以及登录信息等
- // ConnectionString = "Data Source=.;Initial Catalog=testDB;User ID=sa;Password=abc123!@#;"
- //});
-
- //// 可选:打开调试日志输出
- //db.Ado.IsEnableLogEvent = true;
-
- //// 查询操作示例
- //if (!db.Ado.IsValidConnection())
- // db.Ado.Open();
- //string sql = "select * from t2";
- //List<SugarParameter> parameters = new List<SugarParameter>();
- //var res= db.Ado.GetDataTable(sql, parameters);
- //loadErpData("20240107492");
-
- return;
-
- string code = "SHNY-PX-6-L-100";
- string[] barCodes = code.Split(new char[] { '-' });
- if (barCodes.Length < 4)
- {
- AddTextEvent(DateTime.Now,"扫码", $"产品编码({code})格式错误,不做响应!", WarningEnum.High);
- return;
- }
- //新开始
- //加载新产品
- string pcode = barCodes[0] + "-" + barCodes[1] + "-" + barCodes[2];
- var productInfo = svcProduct.GetModelNav(pcode); //frmProduct.loadProduct(code);
- if (productInfo == null)
- {
- AddTextEvent(DateTime.Now,"扫码", $"编码({code})不存在,请先添加产品,暂停设备!", WarningEnum.High);
- this.BeginInvoke(new System.Action(() =>
- {
- frmProduct.loadProduct(pcode);//转到新建编码
- }));
- return;
- }
-
- AddTextEvent(DateTime.Now,"扫码", $"编码({code}),加载产品信息({productInfo.Code})完成,加载配方(光源={productInfo.LightValue},曝光={productInfo.ExposureTime},增益={productInfo.Gain})...");
-
- if (productInfo.LightValue > 0)//光源 - 通道0
- devContainer.devLight.setDigitalValue(1, productInfo.LightValue);
- if (productInfo.ExposureTime > 0 || productInfo.Gain > 0)//相机曝光 增益
- {
- devContainer.devCamer1.setParam((float)(productInfo.ExposureTime > 0 ? productInfo.ExposureTime : -1), (float)(productInfo.Gain > 0 ? productInfo.Gain : -1));
- devContainer.devCamer2.setParam((float)(productInfo.ExposureTime > 0 ? productInfo.ExposureTime : -1), (float)(productInfo.Gain > 0 ? productInfo.Gain : -1));
- }
- AddTextEvent(DateTime.Now,"扫码", $"编码({code}),配方设置完成:光源={productInfo.LightValue},曝光={productInfo.ExposureTime}");
- //ABSCamerCardDev pDev = new CamerCardDevIK();
- //pDev.WarningEvent = (level, msg) =>
- //{
- // AddTextEvent(DateTime.Now,"设备事件", msg, level);
- //};
- //var b = pDev.open(0, 0);
- //MessageBox.Show(b.ToString());
- ////b = pDev.loadConfiguration(@"D:\Debug\DevCfg\wcf.vlcf");
- //b =pDev.start(this.picScanner1,"c:\\");
- //MessageBox.Show(b.ToString());
-
- //====
- //Mat mat0= new Mat(@"f:\2.bmp");
- //int marginWidth0;
- //mat0 = OpenCVUtil.getMaxInsetRect2(mat0, true, 0, out marginWidth0);
-
- //Mat mat1 = new Mat(@"f:\1.bmp");
- //mat1 = OpenCVUtil.getMaxInsetRect2(mat1, false, 0, out marginWidth0);
-
- //lblLen.Text = "0";
- //Task.Run(async () => {
- // for(int i = 0; i < 100; i++)
- // {
- // //选中
- // this.Invoke(new System.Action(() =>
- // {
- // lblLen.Text = Convert.ToInt32(lblLen.Text) + 1 + "";
- // }));
- // await Task.Delay(1000);
- // }
- //});
-
- //FHome_Defect frm = new FHome_Defect();
- //frm.ShowDialog();
- }
-
- #region 测试
- private void callBackDefectTestEvent(Device.DefectLib.DefectTask res)
- {
- {
- int step = 0;
- try
- {
- if (res.isSucceed)
- {
- step = 1;
- AddTextEvent(DateTime.Now, $"检测完成{Thread.CurrentThread.ManagedThreadId}", $"(图像{res.photoIndex})-瑕疵检测完成,共{res.excelTable.Rows.Count}个瑕疵!各环节用时:{string.Join(",", res.stopwatch)}");
- //AddTextEvent(DateTime.Now,$"打标完成", $"第 ({res.photoIndex}) 张照片,计算过程:{res.resultInfo}");
-
-
- }
- else
- {
- AddTextEvent(DateTime.Now, $"打标失败{Thread.CurrentThread.ManagedThreadId}", $"(图像{res.photoIndex})-瑕疵检测失败!TId={Thread.CurrentThread.ManagedThreadId}");
- }
- res.bmp.Dispose();
- res.bmpTag.Dispose();
- res.bmps_cut = null;
- res.excelTable.Dispose();
- }
- catch (Exception ex)
- {
- AddTextEvent(DateTime.Now, $"打标失败{Thread.CurrentThread.ManagedThreadId}", $"(图像{res.photoIndex})-瑕疵检测异常({step}):{ex.Message},TId={Thread.CurrentThread.ManagedThreadId}");
- }
- finally
- {
- res.record.ScannerPhotoFinishCount++;
- int liScannerPhotoFinishCount = res.record.ScannerPhotoFinishCount;
- int liScannerPhotoCount = res.record.ScannerPhotoCount;
- AddTextEvent(DateTime.Now, $"检测完成{Thread.CurrentThread.ManagedThreadId}", $"{liScannerPhotoFinishCount}/{liScannerPhotoCount}");
- //this.BeginInvoke(new System.Action(() =>
- //{
- // this.lblWaitImageCount.Text = $"{liScannerPhotoCount - liScannerPhotoFinishCount}";
- //}));
- res = null;
- System.GC.Collect();
- }
- }
- }
- #endregion
- private void numErpLen_ValueChanged(object sender, string value)
- {
- //numErpLen_TextChanged(sender, null);
- if (numErpLen.IsEmpty || currKey == 0) return;
- var val = Convert.ToDouble(numErpLen.Text);
- if (val <= 0) return;
- Records record = Hashtable.Synchronized(htTask)[currKey] as Records;
- if (record != null)
- record.ErpLen = val;
- }
- private void numErpLen_KeyUp(object sender, KeyEventArgs e)
- {
- if (e.KeyCode == Keys.Enter || e.KeyCode == Keys.Tab)
- {
- if (numErpLen.IsEmpty || currKey == 0) return;
- var val = Convert.ToDouble(numErpLen.Text);
- if (val <= 0) return;
- Records record = Hashtable.Synchronized(htTask)[currKey] as Records;
- if (record != null)
- record.ErpLen = val;
- }
- }
-
- private void FHome_Resize(object sender, EventArgs e)
- {
- uilbKF.Top = 8;
- }
-
- private void FHome_Paint(object sender, PaintEventArgs e)
- {
- uilbKF.Top = 8;
- }
- }
- }
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