diff --git a/halftoneproject-master/BanBoShi/BanBoShi.csproj b/halftoneproject-master/BanBoShi/BanBoShi.csproj index 21a79337..70644870 100644 --- a/halftoneproject-master/BanBoShi/BanBoShi.csproj +++ b/halftoneproject-master/BanBoShi/BanBoShi.csproj @@ -208,7 +208,7 @@ False - ..\..\Dlls\Yolo5.dll + Dlls\Yolo5.dll ..\packages\ZstdSharp.Port.0.7.1\lib\net461\ZstdSharp.dll diff --git a/halftoneproject-master/BanBoShi/SysCtrl/SysMgr.cs b/halftoneproject-master/BanBoShi/SysCtrl/SysMgr.cs index fcb0aa73..dac1d701 100644 --- a/halftoneproject-master/BanBoShi/SysCtrl/SysMgr.cs +++ b/halftoneproject-master/BanBoShi/SysCtrl/SysMgr.cs @@ -98,6 +98,10 @@ namespace MaiMuAOI.SysCtrl /// private int CurrPoinntCount = 0; /// + /// 尺寸检测是否自动曝光完成 + /// + private bool HaveAutoExp = false; + /// /// 总计时 /// private Stopwatch stopWatch; @@ -2069,6 +2073,7 @@ namespace MaiMuAOI.SysCtrl _isAuto = false; CurrProcessIndex = -1; CurrPoinntCount = 0; + HaveAutoExp = false; CurrStepResult = 0; IsGetStartSig = false; @@ -2276,7 +2281,7 @@ namespace MaiMuAOI.SysCtrl { return; } - string[] array = Directory.GetFiles(dirPath, "(*.bmp|*.jpg|*.log|*.json)"); + string[] array = Directory.GetFiles(dirPath, "*.bmp;*.jpg;*.log;*.json"); foreach (string text in array) { try @@ -2296,7 +2301,7 @@ namespace MaiMuAOI.SysCtrl { return; } - array = Directory.GetFiles(dirPath, "(*.bmp|*.jpg|*.log|*.json)"); + array = Directory.GetFiles(dirPath, "(*.bmp;*.jpg;*.log;*.json)"); foreach (string text in array) { try @@ -2615,6 +2620,7 @@ namespace MaiMuAOI.SysCtrl IsGetStartSig = false; CurrProcessIndex = 0; CurrPoinntCount = 0; + HaveAutoExp = false; CurrStepResult = 0; LedRun(); stopWatch = new Stopwatch(); @@ -5746,13 +5752,11 @@ namespace MaiMuAOI.SysCtrl Log($"{stepIndex + 1}-{processName}", $"轴组运行完成"); Thread.Sleep(markParam.WaitTime); //自动聚焦？ - if (markParam.MarkType == MarkCam.尺寸检测Mark) + if ((this.CurrPoinntCount == 0)&&(IsAutoFocus)&& (markParam.MarkType == MarkCam.尺寸检测Mark)) { + //尺寸在自动聚焦之前需要现使用曝光值 CamDevFront.SetExposure(markParam.ExposureTime); CamDevFront.SetGain(markParam.Gain); - } - if ((this.CurrPoinntCount == 0)&&(IsAutoFocus)&& (markParam.MarkType == MarkCam.尺寸检测Mark)) - { Log($"{stepIndex + 1}-{processName}", $"自动聚焦..."); if(!AutoFocus(FocusStep, DirStep, DirWaitTime, FocusTimeOut)) { @@ -5766,6 +5770,22 @@ namespace MaiMuAOI.SysCtrl Log($"{stepIndex + 1}-{processName}", $"相机开始采集照片..."); if (markParam.MarkType == MarkCam.尺寸检测Mark) { + //完成聚焦之后使用自动曝光 + if(markParam.AutoExposure) + { + if (AutoExposureF()) + Log($"{stepIndex + 1}-{processName}", $"自动曝光完成"); + else + { + Log($"{stepIndex + 1}-{processName}", $"自动曝光失败！", WarningEnum.High); + return stepIndex; + } + } + else + { + CamDevFront.SetExposure(markParam.ExposureTime); + CamDevFront.SetGain(markParam.Gain); + } //CamDevFront.SetExposure(markParam.ExposureTime); //CamDevFront.SetGain(markParam.Gain); Log($"{stepIndex + 1}-{processName}", $"相机参数设置完成。"); @@ -5805,8 +5825,23 @@ namespace MaiMuAOI.SysCtrl } else { - CamDevBack.SetExposure(markParam.ExposureTime); - CamDevBack.SetGain(markParam.Gain); + + //完成聚焦之后使用自动曝光 + if (markParam.AutoExposure) + { + if (AutoExposureB()) + Log($"{stepIndex + 1}-{processName}", $"自动曝光完成"); + else + { + Log($"{stepIndex + 1}-{processName}", $"自动曝光失败！", WarningEnum.High); + return stepIndex; + } + } + else + { + CamDevBack.SetExposure(markParam.ExposureTime); + CamDevBack.SetGain(markParam.Gain); + } for (int snapi = 0; snapi < snapCnt; snapi++) { DateTime dt = DateTime.Now; @@ -6154,11 +6189,16 @@ namespace MaiMuAOI.SysCtrl Log($"{stepIndex + 1}-{processName}", $"轴组运行完成"); Thread.Sleep(testParam.WaitTime); - camDevFront.SetExposure(testParam.ExposureTime); - camDevFront.SetGain(testParam.Gain); + //自动聚焦？ if ((this.CurrPoinntCount == 0) && (IsAutoFocus)&& (i == 0))//第一次拍照才聚焦 { + //判断是否已经自动曝光 + if (!HaveAutoExp) + { + camDevFront.SetExposure(testParam.ExposureTime); + camDevFront.SetGain(testParam.Gain); + } Log($"{stepIndex + 1}-{processName}", $"自动聚焦..."); if (!AutoFocus(FocusStep, DirStep, DirWaitTime, FocusTimeOut)) { @@ -6169,6 +6209,12 @@ namespace MaiMuAOI.SysCtrl } else if (testParam.AutoFocus)//每次都聚焦 { + //判断是否已经自动曝光 + if (!HaveAutoExp) + { + camDevFront.SetExposure(testParam.ExposureTime); + camDevFront.SetGain(testParam.Gain); + } Log($"{stepIndex + 1}-{processName}", $"拍照前自动聚焦..."); if (!AutoFocus(testParam.FocusStep, testParam.DirStep, testParam.WaitDoneTime, testParam.TimeOut)) { @@ -6177,6 +6223,26 @@ namespace MaiMuAOI.SysCtrl } Log($"{stepIndex + 1}-{processName}", $"拍照前自动聚焦完成"); } + + //完成聚焦之后使用自动曝光 + if (testParam.AutoExposure && !HaveAutoExp) + { + if (AutoExposureF()) + { + HaveAutoExp = true; + Log($"{stepIndex + 1}-{processName}", $"自动曝光完成"); + } + else + { + Log($"{stepIndex + 1}-{processName}", $"自动曝光失败！", WarningEnum.High); + return stepIndex; + } + } + else if(!testParam.AutoExposure) + { + camDevFront.SetExposure(testParam.ExposureTime); + camDevFront.SetGain(testParam.Gain); + } //拍照 Log($"{stepIndex + 1}-{processName}", $"相机开始采集照片..."); @@ -6452,8 +6518,23 @@ namespace MaiMuAOI.SysCtrl //拍照 Log($"{stepIndex + 1}-{processName}", $"相机开始采集照片..."); - CamDevBack.SetExposure(defectParam.ExposureTime); - CamDevBack.SetGain(defectParam.Gain); + + //完成聚焦之后使用自动曝光 + if (defectParam.AutoExposure) + { + if (AutoExposureB()) + Log($"{stepIndex + 1}-{processName}", $"自动曝光完成"); + else + { + Log($"{stepIndex + 1}-{processName}", $"自动曝光失败！", WarningEnum.High); + return stepIndex; + } + } + else + { + CamDevBack.SetExposure(defectParam.ExposureTime); + CamDevBack.SetGain(defectParam.Gain); + } double px = GetAxisPosValueMM((int)AxisName.Axis1); double py = GetAxisPosValueMM((int)AxisName.Axis2); @@ -10908,6 +10989,151 @@ namespace MaiMuAOI.SysCtrl } } #endregion + + #region 自动曝光 + /// + /// 自动曝光功能前相机 + /// + /// + /// + private bool AutoExposureF() + { + bool ret = true; + Yolo_Class yolo = new Yolo_Class(); + int exp = 0; + double mean = 0; + int cnt = 0; + DateTime alldt = DateTime.Now; + bool breakW = false; + + //获取当前曝光 + double exp2; + camDevFront.GetExposure(out exp2); + exp = (int)exp2; + while (true) + { + for (int i = 0; i < snapCnt; i++) + { + camDevFront.ClearImageQueue(); + Acquisition acq = camDevFront.Snap(1, 5000); + if (acq.GrabStatus == "GrabPass") + { + //显示 + OnAutoRuning(new RunEventArgs(0, acq.Image)); + yolo.Exposure(acq.Image.CopyObj(1, -1), ref exp, ref mean); + + + cnt++; + + Log("自动曝光", $"步进次数:{cnt},曝光:{exp}, Mean:{mean}"); + if (mean == 9999) + { + breakW = true; + break; + } + else + { + if (!camDevFront.SetExposure(exp)) + { + Log("自动曝光", $"曝光设置失败！"); + return false; + } + } + } + else + { + Log($"自动曝光{i}", $"拍照失败{acq.GrabStatus}！"); + if (i < snapCnt - 1) + { + Thread.Sleep(100); + continue; + } + else + return false; + } + } + if (breakW) + break; + if ((DateTime.Now - alldt).TotalMilliseconds > 10000) + { + Log("自动曝光", $"自动曝光超时-10ms！"); + return false; + } + } + return ret; + } + + /// + /// 自动曝光功能后相机 + /// + /// + /// + private bool AutoExposureB() + { + bool ret = true; + Yolo_Class yolo = new Yolo_Class(); + int exp = 0; + double mean = 0; + int cnt = 0; + DateTime alldt = DateTime.Now; + bool breakW = false; + + //获取当前曝光 + double exp2; + camDevBack.GetExposure(out exp2); + exp = (int)exp2; + while (true) + { + for (int i = 0; i < snapCnt; i++) + { + camDevBack.ClearImageQueue(); + Acquisition acq = camDevBack.Snap(1, 5000); + if (acq.GrabStatus == "GrabPass") + { + //显示 + OnAutoRuning(new RunEventArgs(1, acq.Image)); + yolo.Exposure(acq.Image.CopyObj(1, -1), ref exp, ref mean); + + cnt++; + + Log("自动曝光", $"步进次数:{cnt},曝光:{exp}, Mean:{mean}"); + if (mean == 9999) + { + breakW = true; + break; + } + else + { + if (!camDevBack.SetExposure(exp)) + { + Log("自动曝光", $"曝光设置失败！"); + return false; + } + } + } + else + { + Log($"自动曝光{i}", $"拍照失败{acq.GrabStatus}！"); + if (i < snapCnt - 1) + { + Thread.Sleep(100); + continue; + } + else + return false; + } + } + if (breakW) + break; + if ((DateTime.Now - alldt).TotalMilliseconds > 10000) + { + Log("自动曝光", $"自动曝光超时-10s！"); + return false; + } + } + return ret; + } + #endregion } #region 系统事件 diff --git a/halftoneproject-master/BanBoShi/SysUI/ProcessStep/Prop/MarkProp.cs b/halftoneproject-master/BanBoShi/SysUI/ProcessStep/Prop/MarkProp.cs index 93e5fd8a..ffbe2aa7 100644 --- a/halftoneproject-master/BanBoShi/SysUI/ProcessStep/Prop/MarkProp.cs +++ b/halftoneproject-master/BanBoShi/SysUI/ProcessStep/Prop/MarkProp.cs @@ -27,9 +27,11 @@ namespace MaiMuAOI.SysUI.ProcessStep.Prop [PropertyOrder(14), Browsable(true), Category("2 Mark"), DisplayName("2.4 手动Mark位置列表"), Description("当自动寻找Mark False时，需要手动输入Mark点位")] public List Points { get; set; } - [PropertyOrder(21), Browsable(true), Category("3 相机"), DisplayName("3.1 曝光"), Description("曝光时长(us)")] + [PropertyOrder(21), Browsable(true), Category("3 相机"), DisplayName("3.1 自动曝光"), Description("开启自动曝光")] + public bool AutoExposure { get; set; } + [PropertyOrder(21), Browsable(true), Category("3 相机"), DisplayName("3.2 曝光"), Description("曝光时长(us)")] public float ExposureTime { get; set; } - [PropertyOrder(22), Browsable(true), Category("3 相机"), DisplayName("3.2 增益"), Description("增益")] + [PropertyOrder(22), Browsable(true), Category("3 相机"), DisplayName("3.3 增益"), Description("增益")] public float Gain { get; set; } [PropertyOrder(31), Browsable(true), Category("4 动作"), DisplayName("4.1 起始速度(mm/s)"), Description("起始速度")] @@ -54,6 +56,7 @@ namespace MaiMuAOI.SysUI.ProcessStep.Prop AutoMark = true; Points = new List(); + AutoExposure = false; ExposureTime = 30000; Gain = 0; diff --git a/halftoneproject-master/BanBoShi/SysUI/ProcessStep/Prop/PointTestProp.cs b/halftoneproject-master/BanBoShi/SysUI/ProcessStep/Prop/PointTestProp.cs index 5c17af89..ecccd46b 100644 --- a/halftoneproject-master/BanBoShi/SysUI/ProcessStep/Prop/PointTestProp.cs +++ b/halftoneproject-master/BanBoShi/SysUI/ProcessStep/Prop/PointTestProp.cs @@ -35,9 +35,12 @@ namespace MaiMuAOI.SysUI.ProcessStep.Prop [PropertyOrder(17), Browsable(true), Category("2 检测"), DisplayName("2.6 数据判定方式"), Description("对采集数据进行判定处理的方式")] public DataJudgment JudgmentData { get; set; } - [PropertyOrder(21), Browsable(true), Category("3 相机"), DisplayName("3.1 曝光"), Description("曝光时长(us)")] + + [PropertyOrder(21), Browsable(true), Category("3 相机"), DisplayName("3.1 自动曝光"), Description("开启自动曝光")] + public bool AutoExposure { get; set; } + [PropertyOrder(21), Browsable(true), Category("3 相机"), DisplayName("3.2 曝光"), Description("曝光时长(us)")] public float ExposureTime { get; set; } - [PropertyOrder(22), Browsable(true), Category("3 相机"), DisplayName("3.2 增益"), Description("增益")] + [PropertyOrder(22), Browsable(true), Category("3 相机"), DisplayName("3.3 增益"), Description("增益")] public float Gain { get; set; } [PropertyOrder(31), Browsable(true), Category("4 动作"), DisplayName("4.1 起始速度(mm/s)"), Description("起始速度")] @@ -115,6 +118,7 @@ namespace MaiMuAOI.SysUI.ProcessStep.Prop Points = new List(); JudgmentData = DataJudgment.均值; + AutoExposure = false; ExposureTime = 30000; Gain = 0; diff --git a/halftoneproject-master/BanBoShi/SysUI/ProcessStep/Prop/SizeDefectProp.cs b/halftoneproject-master/BanBoShi/SysUI/ProcessStep/Prop/SizeDefectProp.cs index 269a19f7..0aa5c288 100644 --- a/halftoneproject-master/BanBoShi/SysUI/ProcessStep/Prop/SizeDefectProp.cs +++ b/halftoneproject-master/BanBoShi/SysUI/ProcessStep/Prop/SizeDefectProp.cs @@ -31,9 +31,11 @@ namespace MaiMuAOI.SysUI.ProcessStep.Prop [PropertyOrder(17), Browsable(true), Category("02 缺陷检测"), DisplayName("2.7 异步运行"), Description("非阻塞后续流程运行(True-是；False-否)")] public bool AsynDefectRun { get; set; } = true; - [PropertyOrder(21), Browsable(true), Category("03 相机"), DisplayName("3.1 曝光"), Description("曝光时长(us)")] + [PropertyOrder(21), Browsable(true), Category("03 相机"), DisplayName("3.1 自动曝光"), Description("开启自动曝光")] + public bool AutoExposure { get; set; } + [PropertyOrder(21), Browsable(true), Category("03 相机"), DisplayName("3.2 曝光"), Description("曝光时长(us)")] public float ExposureTime { get; set; } - [PropertyOrder(22), Browsable(true), Category("03 相机"), DisplayName("3.2 增益"), Description("增益")] + [PropertyOrder(22), Browsable(true), Category("03 相机"), DisplayName("3.3 增益"), Description("增益")] public float Gain { get; set; } [PropertyOrder(31), Browsable(true), Category("04 动作"), DisplayName("4.1 起始速度(mm/s)"), Description("起始速度")] @@ -117,6 +119,7 @@ namespace MaiMuAOI.SysUI.ProcessStep.Prop Thresholds = ConfMgr.Instance.SysConfigParams.Defect_Thresholds; AsynDefectRun = true; + AutoExposure = false; ExposureTime = 30000; Gain = 0;