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- using Advantech.Motion;
- using HalconDotNet;
- using Microsoft.VisualBasic;
- using Models;
- using Newtonsoft.Json;
- using Newtonsoft.Json.Linq;
- using OpenCvSharp;
- using ProductionControl.Device;
- using ProductionControl.UI;
- using ProductionControl.Utils;
- using SqlSugar;
- using System;
- using System.Collections;
- using System.Collections.Generic;
- using System.ComponentModel;
- using System.Data;
- using System.Diagnostics;
- using System.Drawing;
- using System.Drawing.Imaging;
- using System.IO;
- using System.Linq;
- using System.Security.Cryptography;
- using System.Text;
- using System.Threading;
- using System.Threading.Tasks;
- using System.Web.Routing;
- using System.Windows.Forms;
- using static ProductionControl.Device.AxisDev;
- using static ProductionControl.Device.DefectLib;
- using static ProductionControl.Device.SizeLib;
-
- namespace ProductionControl
- {
- public partial class FrmMain : Form
- {
- WebService webService = new WebService();
-
- private List<string> productCodeList = new List<string>();
- private DevContainer devContainer = new DevContainer();
- private Service.ProductService svcProduct = new Service.ProductService();
- private Service.OrderService svcOrder = new Service.OrderService();
- Service.ClassesService svcClasses = new Service.ClassesService();
- private bool bExitApp = false;
- //禁用蜂鸣器,门磁
- private bool disableBuzzer, disableDoorSensor;
-
- //线宽,张力,厚度,PT
- private List<double> lstTension = new List<double>();
- private List<double> lstHeight = new List<double>();
- private List<double> lstLineWidth = new List<double>();
- private List<double> lstPT = new List<double>();
-
- private Queue<scannerGBmpLoc> scannerGBmpQueue = new Queue<scannerGBmpLoc>();
- private Queue<scannerCBmpLoc> scannerCBmpQueue = new Queue<scannerCBmpLoc>();
- //private int scannerCBmpIndex = 0;//scannerCBmpQueue中使用当前项的计数器
- private int compBmpIndex = 0;//比对777图的索引
- private int defectBmpNum = 0;
- private int defectBmpNumResult = 0;
- /// <summary>
- /// 比对失败的图片
- /// </summary>
- private List<Bitmap> lstCompareFailZoomImage = new List<Bitmap>();
-
- private object myLock=new object();
- private WarningEnum warningLevel;//警告等级
- private CurrentPTEnum currentPT;//当前点位
- private CurrentStateEnum currentState;//当前状态
- /// <summary>
- /// 当前流程ID,暂停/继续时使用
- /// </summary>
- private int currProcessIndex = -1;
- private Models.Product currProductModel = null;//当前产品
-
- private bool autoMakeTagRuning = false;
- private bool isProductRevise = false;
-
- //产品-厚度base校正点位索引
- private int ProductPT_HeightBaseNum = 0;
-
- private Stopwatch stopWatch = new Stopwatch();
- private Order order = new Order();
- //--333输出变量供后面多个777使用
- public HObject contoursAffineTrans1_Out;
-
- private System.Timers.Timer timer = new System.Timers.Timer();
- private class scannerGBmpLoc
- {
- public scannerGBmpLoc(Mat mat, double xmm, double ymm)
- {
- bmp = mat;
- Xmm = xmm;
- Ymm = ymm;
- }
- public Mat bmp { get; private set; }
- public double Xmm { get; private set; }
- public double Ymm { get; private set; }
- }
- private class scannerCBmpLoc
- {
- public scannerCBmpLoc(string path, double posX, double posY)
- {
- Path = path;
- PosX=posX;
- PosY=posY;
- }
- public scannerCBmpLoc(Bitmap bmp, double posX, double posY)
- {
- BMP = bmp;
- PosX = posX;
- PosY = posY;
- }
- public Bitmap BMP { get; private set; }
- public string Path { get; private set; }
- public double PosX { get; private set; }
- public double PosY { get; private set; }
- }
- public FrmMain()
- {
- InitializeComponent();
- this.dgvProcess.AutoGenerateColumns = false;
- this.tsbtnCloseDev.Visible = false;
- this.tsslLoginInfo.Text = $"操作员:{Config.loginUser.Code}({Config.loginUser.Name})";
- this.tsslLoginTime.Text = $" 登录时间:{DateTime.Now.ToString("yyyy-MM-dd HH:mm")}";
-
- //显示行号与列宽度自动调整
- dgvProcess.RowHeadersVisible = true;
- dgvProcess.RowHeadersWidthSizeMode = DataGridViewRowHeadersWidthSizeMode.AutoSizeToAllHeaders;
- dgvProcess.RowPostPaint += (sender, e) =>
- {
- Utils.Util.showRowNum_onDataGrid_RowPostPaint(this.dgvProcess, sender, e);
- };
- checkCustomerVer();
- }
- private void checkCustomerVer()
- {
- //if(Config.CustomerVer=="A")
- // this.tsMenuOrderProduct.Visible = false;
- }
- private void FrmMian_Load(object sender, EventArgs e)
- {
- if (Config.loginUser.RoleInfo.Code!="admin")
- checkRoleRight();
- loadProductCodeList();
-
- this.statusStrip1.LayoutStyle = System.Windows.Forms.ToolStripLayoutStyle.HorizontalStackWithOverflow;
- this.tsslLoginTime.Alignment = System.Windows.Forms.ToolStripItemAlignment.Right;
- this.tsslLoginInfo.Alignment = System.Windows.Forms.ToolStripItemAlignment.Right;
- this.tsAxisState.Text = "";
-
- //
- webService.LogEvent = (warning, msg) =>
- {
- AddTextEvent("HTTP服务", msg, warning);
- webService.LogEvent = null;
- };
- webService.start();
-
- //读取硬盘剩余空间
- Config.CheckDisk();
-
- //测试
-
- }
- private void loadProductCodeList()
- {
- try
- {
- productCodeList = svcProduct.GetList().Select(m => m.Code).OrderBy(m=>m).ToList();
- }
- catch(Exception ex)
- {
- AddTextEvent("启动", "加载产品料号失败:" + ex.Message,WarningEnum.High);
- }
- }
- private void checkRoleRight()
- {
- this.流程管理ToolStripMenuItem.Enabled = (Config.loginUser.RoleInfo.RightList.FirstOrDefault(m => m.Code == "Step") != null);
- this.产品管理ToolStripMenuItem.Enabled = (Config.loginUser.RoleInfo.RightList.FirstOrDefault(m => m.Code == "Product") != null);
- this.设备调试ToolStripMenuItem.Enabled = (Config.loginUser.RoleInfo.RightList.FirstOrDefault(m => m.Code == "Debug") != null);
-
- //this.tsMenuOrderQuery.Enabled = (Config.loginUser.RoleInfo.RightList.FirstOrDefault(m => m.Code == "Order") != null);
- //this.tsMenuStatistics.Enabled = (Config.loginUser.RoleInfo.RightList.FirstOrDefault(m => m.Code == "Statistics") != null);
-
- this.角色管理ToolStripMenuItem.Enabled = (Config.loginUser.RoleInfo.RightList.FirstOrDefault(m => m.Code == "Role") != null);
- this.用户管理ToolStripMenuItem.Enabled = (Config.loginUser.RoleInfo.RightList.FirstOrDefault(m => m.Code == "User") != null);
-
- this.tsbtnProductRevise.Enabled = (Config.loginUser.RoleInfo.RightList.FirstOrDefault(m => m.Code == "HeightBase") != null);
- this.tsMenuSysSetting.Enabled = (Config.loginUser.RoleInfo.RightList.FirstOrDefault(m => m.Code == "SysSetting") != null);
- this.tsMenuCmdSetting.Enabled = (Config.loginUser.RoleInfo.RightList.FirstOrDefault(m => m.Code == "CmdSetting") != null);
- this.tsMenuPTSetting.Enabled = (Config.loginUser.RoleInfo.RightList.FirstOrDefault(m => m.Code == "PTSetting") != null);
- }
- private void txtProductName_KeyPress(object sender, KeyPressEventArgs e)
- {
- //if (e.KeyChar == '\r' && devContainer.state && currentState == CurrentStateEnum.ScanBarcode)// && currentPT== CurrentPTEnum.UpPT )
- //{
- // runStep();
- //}
- }
- /// <summary>
- /// 删除修复台重复sn图片
- /// </summary>
- private void DeleteRepairImage(string sn)
- {
- List<string> imagePath = new List<string>
- {
- Config.Defect_SavePath,
- Config.Defect_Small_SavePath,
- Config.Defect_Compress_SavePath,
- Config.SizeBmp_Zoom_Image_SavePath,
- Config.SizeBmp_SavePath,
- Config.SizeBmp_Compare_SavePath
- };
- //删除文件
- //Task.Factory.StartNew(() =>
- //{
- for (int i = 0; i < imagePath.Count; i++)
- {
- string dirPath = Util.createSubDir(imagePath[i],
- new List<string> { DateTime.Now.ToString("yyyyMMdd"), sn });
- if (!Directory.Exists(dirPath))
- {
- return;
- }
- string[] array = Directory.GetFiles(dirPath);
- foreach (string text in array)
- {
- try
- {
- API.OutputDebugString("清除文件:" + text + "...");
- File.Delete(text);
- }
- catch (Exception ex)
- {
- API.OutputDebugString("Ex1:" + ex.Message);
- }
- }
- }
-
- //});
- }
-
- //后台线程运行
- /// <summary>
- /// 中断工序运行
- /// </summary>
- /// <returns></returns>
- private bool isBreakProcessRun()
- {
- return warningLevel != WarningEnum.Normal || currentState != CurrentStateEnum.运行中;
- }
- private void runStep()
- {
- compBmpIndex = defectBmpNum = defectBmpNumResult = 0;
- AddTextEvent("启动", "等待扫码枪扫码...");
- if (devContainer.devCodeScanner != null)
- {
- devContainer.devCodeScanner.stop();
- devContainer.devCodeScanner = null;
- }
- devContainer.devCodeScanner = new CodeScannerDev();
- if (!devContainer.devCodeScanner.start())
- {
- AddTextEvent("扫码枪", "扫码枪初始化失败!");
- return;
- }
- //2023-12-06 无输入料号防呆
- if(string.IsNullOrEmpty(this.txtProductCode.Text))
- {
- AddTextEvent("料号", "未选择料号!");
- return;
- }
- //2023-10-20 不使用扫码枪事件处理
- //devContainer.devCodeScanner.ScanerEvent = (code) =>
- string code = this.txtProductCode.Text;
- {
- if (!devContainer.state || currentState != CurrentStateEnum.等待扫码 || string.IsNullOrWhiteSpace(code))
- return;
-
- //
- scannerGBmpQueue.Clear();
- scannerCBmpQueue.Clear();
- lstCompareFailZoomImage.Clear();
- contoursAffineTrans1_Out = null;
- Thread threadtest = new System.Threading.Thread(() =>
- {
- int errStep = 0;
- try
- {
- var model = svcProduct.GetModelNav(code);
- if (model != null && model.StepInfo.ProcessList.Count > 0)
- {
- errStep = 1;
- //根据产品设置动态加载外观检测模型文件
- string onnxFile;
- if (!string.IsNullOrWhiteSpace(model.DefectModelFile))
- onnxFile = $"{Application.StartupPath}\\onnxFiles\\{model.DefectModelFile}";
- else
- onnxFile = $"{Application.StartupPath}\\onnxFiles\\default.onnx";
- devContainer.libDefect.loadModelFile(onnxFile);
-
- //
- errStep = 2;
- string sn = "";
- AutoResetEvent waitEvent = new AutoResetEvent(false);
- this.Invoke(new System.Action(() =>
- {
- FrmInput frm = new FrmInput(null, "请输入网版编码:");
- if (frm.ShowDialog() == DialogResult.OK && !string.IsNullOrWhiteSpace(frm.inputData))
- sn = frm.inputData;
- waitEvent.Set();
- }));
- errStep = 3;
- waitEvent.WaitOne();
- if (string.IsNullOrWhiteSpace(sn))
- {
- AddTextEvent("扫码枪", $"料号{code}未输入网版编码,流程中止!");
- return;
- }
- AddTextEvent("扫码枪", $"料号:{code},网版编码:{sn}");
- //是否闪退需观察
- errStep = 4;
- devContainer.devCodeScanner.stop();
- devContainer.devCodeScanner = null;
- errStep = 5;
- //删除重复sn用于修复台的图片
- AddTextEvent("扫码枪", $"删除{sn}重复用于修复台的图片...");
- DeleteRepairImage(sn);
-
- //判断SN数量是否达到批次上限
- //创建表达式
- if (!string.IsNullOrWhiteSpace(model.BatchId) && model.TargetCount > 0)
- {
- var exp1 = Expressionable.Create<Order>()
- .And(m => m.ProductId == model.Id)
- .And(m => m.BatchId == model.BatchId)
- .And(m => m.SN != sn)
- .ToExpression();//注意 这一句 不能少
- errStep = 6;
- if (svcOrder.Count(exp1) >= model.TargetCount)
- {
- AddTextEvent("扫码枪", $"当前产品本批次检测数已达目标数量,请更换检测批次号!");
- return;
- }
-
- errStep = 7;
- }
- //
-
- this.Invoke(new System.Action(() =>
- {
- this.txtProductSN.Text = sn;
- }));
-
- //
- model.HeightBaseDec = "";
- currentState = CurrentStateEnum.运行中;
- currentPT = CurrentPTEnum.Moving;
- currProductModel = model;
- AddTextEvent("扫码枪", $"{model.Name} {model.Spec} [{model.Code}]");
- this.Invoke(new System.Action(() =>
- {
- this.txtProductCode.Text = model.Code;
- this.txtProductName.Text = model.Name;
- this.dgvProcess.DataSource = new BindingSource(model.StepInfo.ProcessList, null);
- devContainer.libFor.clear();
- devContainer.libIF.clear();
- tsbtnSizeTag.Enabled = tsbtnSizeImage.Enabled = tsbtnDefectImage.Enabled = true;
- }));
- errStep = 8;
- //
- ProductPT_HeightBaseNum = 0;
- this.setButtonEnabled(this.tsbtnPause, true);
- this.setButtonEnabled(this.tsbtnStopNow, true);
- order = new Order();
- order.Qualified = true;//默认合格,中间有一项指标不合格则改为false
- order.ProductId = currProductModel.Id;
- order.StepId = (int)currProductModel.StepId;
- order.SN = sn;
- order.BatchId = currProductModel.BatchId;
- //order.ProductInfo = model;
-
- errStep = 9;
- int nextStepId = 0;
- do
- {
- nextStepId = nextProcess(model, nextStepId);
- } while (nextStepId >= 0 && !isBreakProcessRun());
- errStep = 10;
- }
- else
- AddTextEvent("扫码枪", model != null ? $"料号{code}不存在!" : $"产品({model.Name})未配置检测流程!");
- }
- catch (Exception ex)
- {
- //AddTextEvent("扫码后", $"errcode({errStep}):" + ex.Message);//会有空对象引用,但不知哪里报的
- //warning(WarningEnum.High);
- }
- });
- threadtest.IsBackground = true;
- threadtest.Start();
-
- };
- }
-
- //model.Type=1 系统校正
- /// <summary>
- ///
- /// </summary>
- /// <param name="model"></param>
- /// <param name="stepIndex">0-n</param>
- /// <returns>大于等于0正常工序; -1:结束 -2:异常</returns>
- private int nextProcess(Models.Product model, int stepIndex)
- {
- try
- {
- //记录当前index
- this.currProcessIndex = stepIndex;
- this.Invoke(new System.Action(() =>
- {
- try
- {
- this.dgvProcess.Rows[stepIndex].Selected = true;
- dgvProcess.CurrentCell = dgvProcess.Rows[stepIndex].Cells[1];
- }
- catch { }
- }));
- lock (myLock)
- {
- if (isBreakProcessRun())
- return stepIndex;
- }
- //开始计时
- if(!isProductRevise && model.StepInfo.StartTimeIndex>0 && model.StepInfo.StartTimeIndex==stepIndex+1)
- stopWatch.Restart();
-
- var processList = isProductRevise ? model.ReviseStepInfo.ProcessList : model.StepInfo.ProcessList;
- var processInfo = processList[stepIndex];
- string processName = processInfo.ProcessName;
- //AddTextEvent($"{stepIndex + 1}-{processName}", $"工序开始...");
- string jsonParams = null;//配方
-
- if (model.ProductProcessList != null && model.ProductProcessList.Count > 0)//使用产品配方
- {
- ProductProcess productProcessParams = model.ProductProcessList.First(m => m.ProcessCode == processInfo.ProcessCode);
- if (productProcessParams != null)
- {
- jsonParams = productProcessParams.ProcessParams;
- AddTextEvent($"{stepIndex + 1}-{processName}", $"使用产品专用配方:{jsonParams}");
- }
- }
- if (jsonParams == null)//使用流程默认配方
- {
- jsonParams = processInfo.ProcessParams;
- if (jsonParams == null) throw new Exception("配方为null!!");
- AddTextEvent($"{stepIndex + 1}-{processName}", $"使用流程默认配方:{jsonParams}");
- }
-
- //
- JObject processParam = JObject.Parse(jsonParams);
- if (!processParam.ContainsKey("Disable") || !processParam.Value<bool>("Disable"))
- {
- AutoResetEvent endEvent;
- uint sleepPre = processParam.Value<uint>("SleepPre");
- uint sleepLater = processParam.Value<uint>("SleepLater");
- if (sleepPre > 0)
- Thread.Sleep((int)sleepPre);
- double limitThresholdVal, lowerThresholdVal; //张力,厚度,Size,Defect
-
- //======Switch 工序类型
- bool asynRun;
- string gbxBmpPath = "";
-
- Models.Attachment attachmentFile;
- int liStatocStepIndex = stepIndex;
- switch (processInfo.ProcessCode)
- {
- case "IOCard":
- #region
- var direction = (IODirectionEnum)processParam.Value<int>("Direction");
- if (direction == IODirectionEnum.输入 || direction == IODirectionEnum.输入输出)
- {
- uint IN_Waiting_Timeout = processParam.Value<uint>("IN_Waiting_Timeout");
- AddTextEvent($"{stepIndex + 1}-{processName}", $"等待I/O输入信号{(IN_Waiting_Timeout > 0 ? $"(超时时长: {IN_Waiting_Timeout})" : "...")}");
- string[] inValue = processParam.Value<JArray>("IN_OP_SHOW").ToObject<List<string>>().ToArray();
- uint inWaitingTime = 0;
- while (true)
- {
- if (isBreakProcessRun())
- return stepIndex;
-
- if (Util.compareIOInput(inValue, devContainer.devIOCard.DIData))
- break;
-
- Thread.Sleep(10);
- inWaitingTime += 10;
- if (IN_Waiting_Timeout>0 && inWaitingTime >= IN_Waiting_Timeout)
- {
- AddTextEvent($"{stepIndex + 1}-{processName}", $"输入等待超时告警!", WarningEnum.High);
- warning(WarningEnum.Low);//暂停
- return stepIndex;
- }
- }
- AddTextEvent($"{stepIndex + 1}-{processName}", $"I/O输入信号对比完成!");
- }
-
- if (direction == IODirectionEnum.输出 || direction == IODirectionEnum.输入输出)
- devContainer.io_output($"{stepIndex + 1}-{processName}", processParam);
- #endregion
- break;
- case "Tension":
- #region
- //limitThresholdVal = processParam.Value<double>("LimitThresholdVal");
- //lowerThresholdVal = processParam.Value<double>("LowerThresholdVal");
- //double tensionValue = 0;
- //int timeoutTension = 0;
- //do
- //{
- // tensionValue = devContainer.devTension.getValue();
- // setDgvContentCol(liStatocStepIndex, $"张力值:{tensionValue}");
- // Thread.Sleep(10);
- // timeoutTension += 10;
- // if (tensionValue <= 0 && timeoutTension >= 600)//3秒超时
- // {
- // AddTextEvent($"{stepIndex + 1}-{processName}", $"张力测量失败,确认设备是否正常!", WarningEnum.High);
- // warning(WarningEnum.Low);//暂停
- // devContainer.io_output(CMDName.张力读取结束输出);
- // currProcessIndex--;
- // return stepIndex;
- // }
- //} while (tensionValue <= 0);
- //devContainer.io_output(CMDName.张力读取结束输出);
-
- //lstTension.Add(tensionValue);
- //updateTensionValue(model.TensionBaseValue+model.TensionUpFloatValue,model.TensionBaseValue-model.TensionDownFloatValue);
- //if (limitThresholdVal > 0 && tensionValue >= limitThresholdVal)
- //{
- // AddTextEvent($"{stepIndex + 1}-{processName}", $"读取数据:{tensionValue},达到上限阀值:{limitThresholdVal},进行下料...", WarningEnum.Low);
- // currProcessIndex = stepIndex + 1;
- // warning(WarningEnum.Low);//暂停
- // return stepIndex;
- //}
- //else if (lowerThresholdVal > 0 && tensionValue < lowerThresholdVal)
- //{
- // AddTextEvent($"{stepIndex + 1}-{processName}", $"读取数据:{tensionValue},达到下限阀值:{lowerThresholdVal},进行下料...", WarningEnum.Low);
- // currProcessIndex = stepIndex + 1;
- // warning(WarningEnum.Low);//暂停
- // return stepIndex;
- //}
- //AddTextEvent($"{stepIndex + 1}-{processName}", $"读取数据:{tensionValue}");
- #endregion
- break;
- case "Height":
- #region
- if (Config.SkipHeight)
- {
- AddTextEvent($"{stepIndex + 1}-{processName}", $"设备禁用,忽略此步骤!");
- setDgvContentCol(liStatocStepIndex, $"设备禁用,忽略此步骤!");
- break;
- }
- while (!devContainer.devAxis.isReady())//因启用轴异步功能,使用前需等待
- {
- Thread.Sleep(100);
- if (isBreakProcessRun())
- {
- //currProcessIndex = stepIndex;//本工序没执行,step不变
- return stepIndex;
- }
- }
-
- limitThresholdVal = processParam.Value<double>("LimitThresholdVal");
- lowerThresholdVal = processParam.Value<double>("LowerThresholdVal");
- bool IsRevise = processParam.Value<bool>("IsRevise");
- double relBaseValue = processParam.Value<double>("RelBaseValue"); //配方中相对偏移值
- var heightValue = devContainer.devHeight.getHeight();
- heightValue = Math.Round(heightValue, 2);//保留2位小数
- File.AppendAllText(Application.StartupPath + "\\厚度测量记录.txt", heightValue+"\r\n");//TEMP
- if (!IsRevise && heightValue < 0)
- {
- AddTextEvent($"{stepIndex + 1}-{processName}", $"读取数据:{heightValue},异常数据,终止任务!", WarningEnum.Low);
- warning(WarningEnum.Low);//暂停
- return stepIndex;
- }
- //厚度Base校正
- if (isProductRevise)
- {
- setDgvContentCol(liStatocStepIndex, $"厚度值:{heightValue}");
- model.HeightBaseDec += heightValue + ";";
- AddTextEvent($"{stepIndex + 1}-{processName}", $"读取数据:{heightValue}");
- }
- else if (IsRevise)
- {
- var reviseHeight = heightValue + relBaseValue;
- model.HeightBaseDec += reviseHeight + ";";
- setDgvContentCol(liStatocStepIndex, $"base值:{reviseHeight} = 厚度值:{heightValue}+偏移值:{relBaseValue}");
- AddTextEvent($"{stepIndex + 1}-{processName}", $"base值:{reviseHeight} = 厚度值:{heightValue}+偏移值:{relBaseValue},校正索引队列:{model.HeightBaseDec}");
- }
- else
- {
- AddTextEvent($"{stepIndex + 1}-{processName}", $"读取数据:{heightValue},base值:{model.HeightBaseDec},偏移值:{relBaseValue},当前base索引:{ProductPT_HeightBaseNum}");
- double heightDev = 0;
- var heightDev_BaseList=model.HeightBaseDec.Split(new char[] {';',','});
- if (heightDev_BaseList.Count() > ProductPT_HeightBaseNum && heightDev_BaseList[ProductPT_HeightBaseNum].Trim() != "")
- heightDev = Convert.ToDouble(heightDev_BaseList[ProductPT_HeightBaseNum].Trim());
- ProductPT_HeightBaseNum++;
-
- double heightValue2 =Math.Abs(heightDev - heightValue ) + relBaseValue;
- heightValue2 = Math.Round(heightValue2, 2);
- setDgvContentCol(liStatocStepIndex, $"厚度值:{heightValue2}");
- lstHeight.Add(heightValue2);
- updateHeightValue(model.HeightBaseValue + model.HeightUpFloatValue, model.HeightBaseValue - model.HeightDownFloatValue);
- if (limitThresholdVal > 0 && heightValue2 >= limitThresholdVal)
- {
- AddTextEvent($"{stepIndex + 1}-{processName}", $"读取数据:{heightValue2},达到上限阀值:{limitThresholdVal},进行下料...", WarningEnum.Low);
- currProcessIndex = stepIndex + 1;
- warning(WarningEnum.Low);//终止
- return stepIndex;
- }
- else if (lowerThresholdVal > 0 && heightValue2 < lowerThresholdVal)
- {
- AddTextEvent($"{stepIndex + 1}-{processName}", $"读取数据:{heightValue2},达到下限阀值:{lowerThresholdVal},进行下料...", WarningEnum.Low);
- currProcessIndex = stepIndex + 1;
- warning(WarningEnum.Low);//终止
- return stepIndex;
- }
-
- AddTextEvent($"{stepIndex + 1}-{processName}", $"厚度值:{heightValue2} (Base值:{heightDev} - 读取数据:{heightValue} + 偏移值:{relBaseValue})");
- }
- #endregion
- break;
- case "Axis":
- #region 多轴后遗留问题:暂停后再启动不知哪几个轴已执行
- JObject processParamTmp = new JObject();
- //兼容旧版单轴
- if (!processParam.ContainsKey("0") && !processParam.ContainsKey("1") && !processParam.ContainsKey("2") && !processParam.ContainsKey("3"))
- {
- processParam.Add("Enable", true);
- processParamTmp.Add(processParam.Value<int>("AxisIndex").ToString(), processParam);
- processParam = processParamTmp;
- }
- //-
- foreach (var processParamSub in processParam.Properties())
- {
- processParam = processParamSub.Value as JObject;
- AddTextEvent($"{stepIndex + 1}-{processName}", processParam.ToString());
- if (!processParam.ContainsKey("Disable") || !processParam.Value<bool>("Disable"))
- {
- //asynRun = processParam.Value<bool>("AsynRun");//异步
- int AxisIndex = processParam.Value<int>("AxisIndex");
- int DeviceType = processParam.Value<int>("DeviceType");
-
- double VelLow = processParam.Value<double>("VelLow");
- double VelHigh = processParam.Value<double>("VelHigh");
- double Acc = processParam.Value<double>("Acc");
- double Dec = processParam.Value<double>("Dec");
-
- AxMoveMode MoveMode = (AxMoveMode)processParam.Value<int>("MoveMode");//绝对位置
- double PPUValue = processParam.Value<double>("Value");
-
- AddTextEvent($"{stepIndex + 1}-{processName}", $"轴{AxisIndex}准备({(MoveMode == AxMoveMode.绝对位置 ? "绝对" : "相对")})运动至{PPUValue}(当前轴状态:{((AxisState)devContainer.devAxis.AxState[AxisIndex]).ToString()})...");
-
- //移动Axis前等待厚度传感器收回
- if (!Config.SkipHeight)
- {
- while (devContainer.devHeight.getHeight() < (double)Math.Abs(Config.HeightDev_SafeValue))
- {
- if (isBreakProcessRun())
- return stepIndex;
- Thread.Sleep(10);
- }
- }
- while (!devContainer.devAxis.isReady(AxisIndex))
- {
- Thread.Sleep(100);
- if (isBreakProcessRun())
- return stepIndex;
- }
- devContainer.devAxis.setAxisVelParam(VelLow, VelHigh, Acc, Dec, AxisIndex);
- if (!devContainer.devAxis.move_ptp(AxisIndex, PPUValue, MoveMode))
- {
- AddTextEvent($"{stepIndex + 1}-{processName}", $"轴{AxisIndex}运动失败!", WarningEnum.Low);
- warning(WarningEnum.Low);//终止
- return stepIndex;
- }
-
- //多轴运行自动使用异步,全部执行后强制等待各轴完成 asynRun属性已无用
- //AddTextEvent($"{stepIndex + 1}-{processName}", $"等待轴{AxisIndex}运行完成...");
- //while (!asynRun && !devContainer.devAxis.isReady(AxisIndex))
- //{
- // Thread.Sleep(100);
- // if (isBreakProcessRun())
- // {
- // currProcessIndex = stepIndex + 1;
- // return stepIndex;
- // }
- //}
- //if (devContainer.devAxis.isReady(AxisIndex))
- // AddTextEvent($"{stepIndex + 1}-{processName}", $"轴{AxisIndex}运行完成,当前命令位置:{devContainer.devAxis.getCmdPos_mm(AxisIndex)},反馈位置:{devContainer.devAxis.getActualPos_mm(AxisIndex)}");
- }
- }
- //多轴同时运行后强制等待各轴完成
- AddTextEvent($"{stepIndex + 1}-{processName}", $"等待轴组运行完成...");
- while (!devContainer.devAxis.isReady())
- {
- Thread.Sleep(100);
- if (isBreakProcessRun())
- {
- currProcessIndex = stepIndex + 1;
- return stepIndex;
- }
- }
- AddTextEvent($"{stepIndex + 1}-{processName}", $"轴组运行完成。");
- #endregion
- break;
- case "AxisTag":
- #region
- //asynRun = processParam.Value<bool>("AsynRun");//异步
- string axisSizeTag= processParam.Value<string>("SizeTag");
- int useIndex = processParam.Value<int>("UseIndex");//消费posePT中的索引
- AxMoveMode TagMoveMode = (AxMoveMode)processParam.Value<int>("MoveMode");//绝对位置
- var AxisIndexList = processParam.Value<JArray>("AxisIndexList").ToObject<List<int>>();
-
- double TagVelLow = processParam.Value<double>("VelLow");
- double TagVelHigh = processParam.Value<double>("VelHigh");
- double TagAcc = processParam.Value<double>("Acc");
- double TagDec = processParam.Value<double>("Dec");
- var sizeTagObj = order.SizeTagDataList.LastOrDefault(m => m.SizeTag == axisSizeTag);//用最新的last
- if (sizeTagObj == null)
- {
- AddTextEvent($"{stepIndex + 1}-{processName}", $"偏移校正轴工序找不到数据提供者Tag:{axisSizeTag}!", WarningEnum.High);
- warning(WarningEnum.High);
- return stepIndex;
- }
- string[] posePT= sizeTagObj.posePT.Split(',');
- if(posePT.Length < useIndex+ AxisIndexList.Count)
- {
- AddTextEvent($"{stepIndex + 1}-{processName}", $"Tag:{axisSizeTag}对应消费索引:{useIndex},Axis数量:{AxisIndexList.Count} 超出postPT:{sizeTagObj.posePT} 范围!", WarningEnum.High);
- warning(WarningEnum.High);
- return stepIndex;
- }
-
- double[] TagPPUValue = new double[AxisIndexList.Count];
- for (int i = 0; i < AxisIndexList.Count; i++)
- TagPPUValue[i] = double.Parse(posePT[useIndex + i]);
- string axisTagMsg = $"消费Tag:{axisSizeTag},索引:{useIndex}, 轴:{string.Join(",", AxisIndexList.ToList())},数据:{(TagMoveMode== AxMoveMode.绝对位置 ? "绝对" : "相对")}({string.Join(",", TagPPUValue.ToList())})";
- AddTextEvent($"{stepIndex + 1}-{processName}", axisTagMsg);
- setDgvContentCol(liStatocStepIndex, axisTagMsg);
-
- //移动Axis前等待厚度传感器收回
- if (!Config.SkipHeight)
- {
- while (devContainer.devHeight.getHeight() < (double)Math.Abs(Config.HeightDev_SafeValue))
- {
- if (isBreakProcessRun())
- return stepIndex; //如果是相对位置,这里返回会有问题
- Thread.Sleep(10);
- }
- }
- for (int i = 0; i < AxisIndexList.Count && i < TagPPUValue.Length; i++)
- {
- while (!devContainer.devAxis.isReady(AxisIndexList[i]))
- {
- Thread.Sleep(100);
- if (isBreakProcessRun())
- return stepIndex;
- }
- devContainer.devAxis.setAxisVelParam(TagVelLow, TagVelHigh, TagAcc, TagDec, AxisIndexList[i]);
- if (!devContainer.devAxis.move_ptp(AxisIndexList[i], TagPPUValue[i], TagMoveMode))
- {
- AddTextEvent($"{stepIndex + 1}-{processName}", $"轴{AxisIndexList[i]}运动失败!", WarningEnum.Low);
- warning(WarningEnum.Low);//终止
- return stepIndex;//如果是相对位置,这里返回会有问题
- }
-
- //AddTextEvent($"{stepIndex + 1}-{processName}", $"等待轴{AxisIndexList[i]}运行完成...");
- //while (!asynRun && !devContainer.devAxis.isReady(AxisIndexList[i]))
- //{
- // Thread.Sleep(100);
- // if (isBreakProcessRun())
- // {
- // currProcessIndex = stepIndex + 1;
- // return stepIndex;//如果是相对位置,这里返回会有问题
- // }
- //}
- //if (devContainer.devAxis.isReady(AxisIndexList[i]))
- // AddTextEvent($"{stepIndex + 1}-{processName}", $"轴{AxisIndexList[i]}运行完成,当前命令位置:{devContainer.devAxis.getCmdPos_mm(AxisIndexList[i])},反馈位置:{devContainer.devAxis.getActualPos_mm(AxisIndexList[i])}");
- }
- if (sizeTagObj.ConsumeStepIndex == null) sizeTagObj.ConsumeStepIndex = "";
- sizeTagObj.ConsumeStepIndex += $"{stepIndex + 1}-{useIndex}, ";//消费工序ID
-
- //多轴同时运行后强制等待各轴完成
- AddTextEvent($"{stepIndex + 1}-{processName}", $"等待轴组运行完成...");
- while (!devContainer.devAxis.isReady())
- {
- Thread.Sleep(100);
- if (isBreakProcessRun())
- {
- currProcessIndex = stepIndex + 1;
- return stepIndex;
- }
- }
- AddTextEvent($"{stepIndex + 1}-{processName}", $"轴组运行完成。");
- #endregion
- break;
- case "Light":
- #region
- if (Config.SkipLight)
- {
- AddTextEvent($"{stepIndex + 1}-{processName}", $"设备禁用,忽略此步骤!");
- setDgvContentCol(liStatocStepIndex, $"设备禁用,忽略此步骤!");
- break;
- }
- int ChannelIndex = processParam.Value<int>("ChannelIndex"); //通道
- int DigitalValue = processParam.Value<int>("DigitalValue"); //亮度
- int nowDiaitalValue = devContainer.devLight.getDigitalValue(ChannelIndex);
- AddTextEvent($"{stepIndex + 1}-{processName}", $"通道{ChannelIndex}当前值:{nowDiaitalValue},准备更新值:{DigitalValue}...");
- devContainer.devLight.setDigitalValue(ChannelIndex, DigitalValue);
- nowDiaitalValue = devContainer.devLight.getDigitalValue(ChannelIndex);
- AddTextEvent($"{stepIndex + 1}-{processName}", $"通道{ChannelIndex}更新后当前值:{nowDiaitalValue}。");
- #endregion
- break;
- case "Scanner_GENTL":
- #region
- if (Config.SkipScannerGL)
- {
- AddTextEvent($"{stepIndex + 1}-{processName}", $"设备禁用,忽略此步骤!");
- setDgvContentCol(liStatocStepIndex, $"设备禁用,忽略此步骤!");
- break;
- }
- while (!devContainer.devAxis.isReady())//因启用轴异步功能,使用前需等待
- {
- Thread.Sleep(100);
- if (isBreakProcessRun())
- {
- //currProcessIndex = stepIndex;//本工序没执行,step不变
- return stepIndex;
- }
- }
-
- AIEngineLibEnum AIEngineLib = AIEngineLibEnum.缺陷库;
- if(processParam.ContainsKey("AIEngineLib"))
- AIEngineLib=(AIEngineLibEnum)processParam.Value<int>("AIEngineLib");
- float ExposureTime = processParam.Value<float>("ExposureTime"); //曝光
- float Gain = processParam.Value<float>("Gain"); //增益
- float ResultingFrameRate = processParam.Value<float>("ResultingFrameRate"); //帧率
-
- AddTextEvent($"{stepIndex + 1}-{processName}", $"相机开始采集照片...");
- devContainer.devScannerGentl.setParam(ExposureTime, Gain, ResultingFrameRate);
-
- endEvent = new AutoResetEvent(false);
- devContainer.devScannerGentl.ScanEvent = (num, bmpout) =>
- {
- AddTextEvent($"{stepIndex + 1}-{processName}", $"相机采集照片完成。");
- //----缺陷队列
- //bool cloneUse = false;
- if (AIEngineLib == AIEngineLibEnum.缺陷库 || AIEngineLib == AIEngineLibEnum.缺陷与测量库)
- {
- //cloneUse = true;
- var mat = OpenCvSharp.Extensions.BitmapConverter.ToMat(bmpout);
- scannerGBmpQueue.Enqueue(new scannerGBmpLoc(mat,
- devContainer.devAxis.getActualPos_mm(1),
- devContainer.devAxis.getActualPos_mm(2)));//Dequeue
- AddTextEvent($"{stepIndex + 1}-{processName}", $"缺陷图像队列数量: {scannerGBmpQueue.Count}");
- }
- if (AIEngineLib == AIEngineLibEnum.测量库 || AIEngineLib == AIEngineLibEnum.缺陷与测量库)
- {
- //v1.2.2. 修改传图
- //scannerCBmpQueue.Enqueue(new scannerCBmpLoc(
- // cloneUse?(Bitmap)bmpout.Clone(): bmpout,
- // devContainer.devAxis.getActualPos_mm(1),
- // devContainer.devAxis.getActualPos_mm(2)));//Dequeue
- scannerCBmpQueue.Enqueue(new scannerCBmpLoc(
- (Bitmap)bmpout.Clone(),
- devContainer.devAxis.getActualPos_mm(1),
- devContainer.devAxis.getActualPos_mm(2)));//Dequeue
- AddTextEvent($"{stepIndex + 1}-{processName}", $"添加尺寸图像队列,X:{devContainer.devAxis.getActualPos_mm(1)},y:{devContainer.devAxis.getActualPos_mm(2)},数量: {scannerCBmpQueue.Count}");
- }
- endEvent.Set();//线程返回
- };
- //AddTextEvent($"{stepIndex + 1}-{processName}", $"软触发拍照...");
- if (!devContainer.devScannerGentl.scan(1))//软触发拍照
- {
- devContainer.devScannerGentl.ScanEvent = null;
- AddTextEvent($"{stepIndex + 1}-{processName}", $"相机采集照片失败!", WarningEnum.Low);
- warning(WarningEnum.Low);//终止
- return stepIndex;
- }
- if (!endEvent.WaitOne(10000))
- {
- devContainer.devScannerGentl.ScanEvent = null;
- AddTextEvent($"{stepIndex + 1}-{processName}", $"相机采集照片超时!", WarningEnum.Low);
- warning(WarningEnum.Low);//终止
- return stepIndex;
- }
- devContainer.devScannerGentl.ScanEvent = null;
- #endregion
- break;
- case "Scanner_CC":
- #region
- if (Config.SkipScannerCC)
- {
- AddTextEvent($"{stepIndex + 1}-{processName}", $"设备禁用,忽略此步骤!");
- setDgvContentCol(liStatocStepIndex, $"设备禁用,忽略此步骤!");
- break;
- }
- while (!devContainer.devAxis.isReady())//因启用轴异步功能,使用前需等待
- {
- Thread.Sleep(100);
- if (isBreakProcessRun())
- {
- //currProcessIndex = stepIndex;//本工序没执行,step不变
- return stepIndex;
- }
- }
-
- float ExposureTimeCC = processParam.Value<float>("ExposureTime"); //曝光
- float GainCC = processParam.Value<float>("Gain"); //增益
- float ResultingFrameRateCC = processParam.Value<float>("ResultingFrameRate"); //帧率
-
- AddTextEvent($"{stepIndex + 1}-{processName}", $"相机开始采集照片...");
- devContainer.devScannerCC.setParam(ExposureTimeCC, GainCC, ResultingFrameRateCC);
-
- AddTextEvent($"{stepIndex + 1}-{processName}", $"相机参数设置完成。");
- AutoResetEvent endEventCC = new AutoResetEvent(false);
- //devContainer.devScannerCC.ScanEvent = (num, bmp2) =>
- //{
- // AddTextEvent($"{stepIndex + 1}-{processName}", $"相机采集照片完成.");
- // scannerCBmpQueue.Enqueue(bmp2);//Dequeue
- // endEventCC.Set();//线程返回
- //};
- devContainer.devScannerCC.ScanEventPath += new System.Action<int, string>((num, path2) =>
- {
- AddTextEvent($"{stepIndex + 1}-{processName}", $"相机采集照片完成.");
- scannerCBmpQueue.Enqueue(new scannerCBmpLoc(path2,
- devContainer.devAxis.getActualPos_mm(0),
- devContainer.devAxis.getActualPos_mm(2)));//Dequeue
- AddTextEvent($"{stepIndex + 1}-{processName}", $"添加尺寸图像队列,X:{ devContainer.devAxis.getActualPos_mm(0)},y: { devContainer.devAxis.getActualPos_mm(2)},数量: { scannerCBmpQueue.Count}");
- endEventCC.Set();//线程返回
- });
- if (!devContainer.devScannerCC.scan(1))//软触发拍照
- {
- devContainer.devScannerCC.ScanEventPath = null;
- AddTextEvent($"{stepIndex + 1}-{processName}", $"相机采集照片失败!", WarningEnum.Low);
- warning(WarningEnum.Low);//终止
- return stepIndex;
- }
-
- if (!endEventCC.WaitOne(10000))
- {
- devContainer.devScannerCC.ScanEventPath = null;
- AddTextEvent($"{stepIndex + 1}-{processName}", $"相机采集照片超时!", WarningEnum.Low);
- warning(WarningEnum.Low);//终止
- return stepIndex;
- }
- devContainer.devScannerCC.ScanEventPath = null;
- #endregion
- break;
- case "SmallAxis":
- #region
- if (Config.SkipSmallAxis)
- {
- AddTextEvent($"{stepIndex + 1}-{processName}", $"设备禁用,忽略此步骤!");
- setDgvContentCol(liStatocStepIndex, $"设备禁用,忽略此步骤!");
- break;
- }
- int CmdPos = processParam.Value<int>("CmdPos"); //命令脉冲
- AddTextEvent($"{stepIndex + 1}-{processName}", $"开始由起始位置{devContainer.devSmallAxis.getCurrPPU()}运动到{CmdPos}...");
- devContainer.devSmallAxis.gotoPos(CmdPos, true);
- AddTextEvent($"{stepIndex + 1}-{processName}", $"运动完成,当前位置:{devContainer.devSmallAxis.getCurrPPU()}");
- #endregion
- break;
- case "Size":
- #region
- asynRun = processParam.Value<bool>("AsynRun");//异步
- limitThresholdVal = processParam.Value<double>("LimitThresholdVal");
- lowerThresholdVal = processParam.Value<double>("LowerThresholdVal");
- int sizeIndex = processParam.Value<int>("Index");
- string sizeTag = processParam.ContainsKey("SizeTag") ? processParam.Value<string>("SizeTag") : "";
-
-
- //2023-10-27
- bool useMap = false;
- List<double> getPosList = new List<double>();
- try
- {
- useMap = processParam.Value<bool>("UseMapPoints");
- if (useMap) {
- var list = model.GetPointList.Split(',');
- List<double> dList = new List<double>();
- if (list.Length < 28)
- {
- for (int i = 0; i < 28; i++)
- {
- dList.Add(0);
- }
- }
- else
- {
- for (int i = 0; i < list.Length; i++)
- {
- dList.Add(double.Parse(list[i]));
- }
- }
- getPosList = dList;
- }
- else
- {
- for (int i = 0; i < 28; i++)
- getPosList.Add(0);
- }
- //getPosList = processParam.Value<JArray>("GetPointList").ToObject<List<double>>();
- }
- catch
- {
- for (int i = 0; i < 28; i++)
- getPosList.Add(0);
- }
-
-
- double[] getPosArray = getPosList.ToArray();
- if (scannerCBmpQueue.Count < 1)
- {
- AddTextEvent($"{stepIndex + 1}-{processName}", $"尺寸检测异常,无源图像!!", WarningEnum.Low);
- warning(WarningEnum.Low);//暂停
- return stepIndex;
- }
- var bmpCBmpQueue = scannerCBmpQueue.Dequeue();
- AddTextEvent($"{stepIndex + 1}-{processName}", $"开始尺寸检测,index:{sizeIndex},posX:{bmpCBmpQueue.PosX},posY:{bmpCBmpQueue.PosY},图像队列数量: {scannerCBmpQueue.Count}...");
-
- attachmentFile = model.AttachmentList.FirstOrDefault(x => x.Type == 0);
- AddTextEvent($"{stepIndex + 1}-{processName}", $"尺寸检测,index:{sizeIndex},{model.AttachmentList.Count}|{(attachmentFile == null ? "null": attachmentFile.NameTimestamp+ attachmentFile.ExtendName)}");
- if (attachmentFile != null)
- {
- gbxBmpPath = Application.StartupPath + $"\\Attachment\\product\\{attachmentFile.NameTimestamp}";
- if (!File.Exists(gbxBmpPath+ attachmentFile.ExtendName)) gbxBmpPath = "";
- }
- if ((sizeIndex == 333 || sizeIndex == 777) && gbxBmpPath == "")
- AddTextEvent($"{stepIndex + 1}-{processName}", $"尺寸检测,index:{sizeIndex},图纸不存在!", WarningEnum.Low);
- //2023-10-27
- //if ((sizeIndex == 3333)&&(getPosList != null) && (getPosList.Count() != 28))
- // AddTextEvent($"{stepIndex + 1}-{processName}", $"尺寸检测,index:{sizeIndex},图纸读点不存在!", WarningEnum.Low);
- if (useMap&&(sizeIndex == 3333) && (getPosArray != null) && (getPosArray.Count() == 28) && (getPosArray[0] != 0))
- AddTextEvent($"{stepIndex + 1}-{processName}", $"开始图纸读点,index:{sizeIndex},PT1:{getPosArray[0]},PT2:{getPosArray[2]},PT3:{getPosArray[4]},PT4:{getPosArray[6]},PT5:{getPosArray[8]}," +
- $"线宽1:[{getPosArray[10]},{getPosArray[11]}],线宽2:[{getPosArray[12]},{getPosArray[13]}],线宽3:[{getPosArray[14]},{getPosArray[15]}]," +
- $"线宽4:[{getPosArray[16]},{getPosArray[17]}],线宽5:[{getPosArray[18]},{getPosArray[19]}],线宽6:[{getPosArray[20]},{getPosArray[21]}]," +
- $"线宽7:[{getPosArray[22]},{getPosArray[23]}],线宽8:[{getPosArray[24]},{getPosArray[25]}],线宽9:[{getPosArray[26]},{getPosArray[27]}]");
- //需要偏移校正,index=0时不能异步 //10,20,30...
- endEvent = new AutoResetEvent(false);
- devContainer.libSize.add(new SizeTask()
- {
- stepIndex = stepIndex,
- processName = processName,
- sizeTag = sizeTag,
- engineName = processParam.Value<string>("EngineName"),
- bmp = bmpCBmpQueue.BMP == null ? bmpCBmpQueue.BMP : (Bitmap)bmpCBmpQueue.BMP.Clone(),//bmp/file_path二选一,优先bmp
- file_path = bmpCBmpQueue.Path,
- drawingPagePath = gbxBmpPath,
- posX= bmpCBmpQueue.PosX,
- posY= bmpCBmpQueue.PosY,
- //2023-10-27
- PTandLinePos = getPosArray,
- index = sizeIndex,// scannerCBmpIndex++,
- ContoursAffineTrans1_Out=this.contoursAffineTrans1_Out,//只有777时才使用最近333输出的结果
- finishEvent = (res) =>
- {
- try
- {
- //比对
- if (res.index == 777)//比对
- {
- if (res.isSucceed)
- {
- setDgvContentCol(liStatocStepIndex, $"index:{res.index}-{compBmpIndex},posX:{res.posX},posY:{res.posY},图像比对:{(res.CompResult ? "通过" : "未通过")} ");
- AddTextEvent($"{res.stepIndex + 1}-{res.processName}", $"图像比对,index:{res.index}-{compBmpIndex},posX:{res.posX},posY:{res.posY},结果:{(res.CompResult ? "通过" : "未通过")}");
- //
- if (order.CompareResult < 2)
- order.CompareResult = res.CompResult ? 1 : 2;
- updateCompareResult(res.CompResult);//更新比对看板
- if (!res.CompResult)
- {
- AddTextEvent($"{res.stepIndex + 1}-{res.processName}", $"图像比对,未通过结果:{JsonConvert.SerializeObject(res.defectInfor2RestorationDesk)}");
- //转为图纸上坐标位置
- if (res.defectInfor2RestorationDeskPage != null && res.defectInfor2RestorationDeskPage.Count > 0)
- {
- //AddTextEvent($"{res.stepIndex + 1}-{res.processName}", $"转换到图纸后坐标数据:{JsonConvert.SerializeObject(res.defectInfor2RestorationDeskPage)}");
- if (order.DefectInfoList == null)
- order.DefectInfoList = new List<DefectInfo>();
- foreach (var item in res.defectInfor2RestorationDeskPage)
- order.DefectInfoList.Add(new DefectInfo()
- {
- Type = 1,
- Code = item[3],
- X = double.Parse(item[1]),
- Y = double.Parse(item[2]),
- ZXD = double.Parse(item[4]),
- ModifyUserCode = Config.loginUser.Code,
- CreateUserCode = Config.loginUser.Code,
- });
- }
-
- //比对失败的图片 -- 用于修复台调用
- Bitmap bmpCompareFailZoomImage = OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.Zoom_Image_mat);
- lstCompareFailZoomImage.Add(bmpCompareFailZoomImage);
- if (Config.SizeBmp_Zoom_Image_SavePath != "" && Directory.Exists(Config.SizeBmp_Zoom_Image_SavePath))
- {
- string path = Util.createSubDir(Config.SizeBmp_Zoom_Image_SavePath, new List<string> { order.CreateTime.ToString("yyyyMMdd"), order.SN });
- //path += $"Size_SN{order.SN}_I{res.index}_X{res.Defects_X}_Y{res.Defects_Y}_C0_{ model.StepInfo.Name}";
- path += $"Size_SN{order.SN}_I{compBmpIndex}_X{res.posX}_Y{res.posY}_C0_{ model.StepInfo.Name}";
- bmpCompareFailZoomImage.Save(path + ".bmp", ImageFormat.Bmp);
- if (res.defectInfor2RestorationDesk != null && res.defectInfor2RestorationDesk.Count > 0)
- File.WriteAllText(path + ".json", JsonConvert.SerializeObject(res.defectInfor2RestorationDesk));
- }
- //保存原图
- if (Config.SizeBmp_Compare_SavePath != "" && Directory.Exists(Config.SizeBmp_Compare_SavePath))
- {
- string path = Util.createSubDir(Config.SizeBmp_Compare_SavePath, new List<string> { order.CreateTime.ToString("yyyyMMdd"), order.SN });
- path += $"Size_SN{order.SN}_I{res.index}_X{res.posX}_Y{res.posY}_{ model.StepInfo.Name}.bmp";
- AddTextEvent($"{res.stepIndex + 1}-{processName}", $"未通过图片保存:{path}");
- if (res.bmp != null)
- res.bmp.Save(path, ImageFormat.Bmp);
- else
- API.CopyFile(res.file_path, path, false);//比.NET(File.Copy)更快
- }
- }
- }
- else
- {
- //2023-12-29 加入比对失败当作NG处理
- order.CompareResult = 2;
- updateCompareResult(false);//更新比对看板
-
- //warning(WarningEnum.Low);//暂停
- setDgvContentCol(liStatocStepIndex, $"index:{res.index},图像比对失败!");
- AddTextEvent($"{res.stepIndex + 1}-{res.processName}", $"图像比对失败,index:{res.index}-{compBmpIndex}.", WarningEnum.Low);
- }
- compBmpIndex++;
- }
- //MARK
- else if (res.index == 111 || res.index == 222 || res.index == 333 || res.index == 444)
- {
- AddTextEvent($"{res.stepIndex + 1}-{processName}", $"Mark点 Index={res.index},结果记录...");
- if (res.index == 333) this.contoursAffineTrans1_Out = res.ContoursAffineTrans1_Out;//不管成功失败都替换
- if (res.isSucceed)
- {
- Thread.Sleep(100);
- AddTextEvent($"{res.stepIndex + 1}-{processName}", $"Mark点 Index={res.index}; 当前值:{string.Join(",", res.MarkPointList)}");
- JArray markDatas;
- if (string.IsNullOrWhiteSpace(order.MarkData))
- markDatas = new JArray() { 0, 0, 0, 0, 0, 0, 0, 0 };
- else
- markDatas = JArray.Parse(order.MarkData);
- for (int i = 0; i < res.MarkPointList.Count(); i++)
- if (res.MarkPointList[i] != 0)
- markDatas[i] = res.MarkPointList[i];
- order.MarkData = markDatas.ToString();
- setDgvContentCol(liStatocStepIndex, $"index:{res.index},Mark点:{order.MarkData} ");
- AddTextEvent($"{res.stepIndex + 1}-{processName}", $"Mark点 Index={res.index};合并后:{order.MarkData}");
- }
- else
- {
- //warning(WarningEnum.Low);//暂停
- setDgvContentCol(liStatocStepIndex, $"index:{res.index},Mark点计算失败!");
- AddTextEvent($"{res.stepIndex + 1}-{processName}", $"Mark点计算失败,index:{res.index}.", WarningEnum.Low);
- //2023-10-20 make暂停
- if (Config.OpenMarkErrorStop)
- warning(WarningEnum.Low);//暂停
- }
-
- //保存
- if (Config.SizeBmp_SavePath != "" && Directory.Exists(Config.SizeBmp_SavePath))
- {
- string path = Util.createSubDir(Config.SizeBmp_SavePath, new List<string> { order.CreateTime.ToString("yyyyMMdd"), order.SN });
- path += $"Size_SN{order.SN}_I{res.index}_X{res.posX}_Y{res.posY}_{ model.StepInfo.Name}.bmp";
- if (res.bmp != null)
- res.bmp.Save(path, ImageFormat.Bmp);
- else
- API.CopyFile(res.file_path, path, false);//比.NET(File.Copy)更快
- }
- }
- else
- {
- int roundIndex = res.index % 10;
- if (res.isSucceed)
- {
- string tagOutData = "";
- if (res.index == 3333 && !string.IsNullOrWhiteSpace(res.sizeTag))
- {
- tagOutData = $"Tag:{res.sizeTag},posePT:[{string.Join(",", res.posePT)}]";
- if (res.posePT.Length < 2 || res.posePT.Length % 2 != 0)
- {
- AddTextEvent($"{res.stepIndex + 1}-{res.processName}", $"尺寸检测输出Tag对应posePT非法: {tagOutData}", WarningEnum.High);
- warning(WarningEnum.High);//急停
- return;
- }
- //2023-10-27
- AddTextEvent($"{res.stepIndex + 1}-{res.processName}", $"Tag对应posePT: {tagOutData}", WarningEnum.Normal);
-
- if (order.SizeTagDataList == null)
- order.SizeTagDataList = new List<SizeTagData>();
- order.SizeTagDataList.Add(new SizeTagData()
- {
- SizeTag = res.sizeTag,
- CreateStepIndex = res.stepIndex + 1,
- posePT= string.Join(",", res.posePT)// 回转 Array.ConvertAll(sNums , double.Parse);
- });
-
- }
-
- setDgvContentCol(liStatocStepIndex, $"index:{res.index},PT1:{res.PT1},PT2:{res.PT2},Shanxian:{res.Shanxian},Circle_Xmm:{res.Circle_Xmm},Circle_Ymm:{res.Circle_Ymm},offsetX:{res.offsetX},offsetY:{res.offsetY}, {tagOutData}");
- AddTextEvent($"{res.stepIndex + 1}-{res.processName}", $"尺寸检测完成 index:{res.index},PT1:{res.PT1},PT2:{res.PT2},Shanxian:{res.Shanxian},Circle_Xmm:{res.Circle_Xmm},Circle_Ymm:{res.Circle_Ymm},offsetX:{res.offsetX},offsetY:{res.offsetY}, {tagOutData} ");
- //测量
- //------TEST
- if (res.index>20 && res.index<30)
- {
- lock (lstPT)
- {
- lstPT.Add(Math.Round(res.PT1 + Config.PT_Offset, 4));
- updatePTValueTest(model.PTBaseValue + model.PTUpFloatValue, model.PTBaseValue - model.PTDownFloatValue);
- }
- }
- //------
- if (roundIndex > 0)//1-9测量
- {
- if (res.index < 10)//11-13 (PT: 7-9 => 21-29(PT1)) 不用管,李工处理
- {
- //if (roundIndex >= 7)
- //{
- // lock (lstPT)
- // {
- // lstPT.Add(Math.Round(res.PT1, 4));
- // lstPT.Add(res.index == 8 ? 0 : Math.Round(res.PT2, 4));
- // updatePTValue(model.PTBaseValue + model.PTUpFloatValue, model.PTBaseValue - model.PTDownFloatValue);
- // }
- //}
-
- lock (lstLineWidth)
- {
- lstLineWidth.Add(res.Shanxian > 0 ? Math.Round(res.Shanxian + Config.LineWidth_Offset, 2) : 0);
- updateLineWidthValue(model.LineWidthBaseValue + model.LineWidthUpFloatValue, model.LineWidthBaseValue - model.LineWidthDownFloatValue);
- }
- }
- }
- //校正偏移 10,20,30...:偏移
- else
- {
- AxMoveMode axSizeMode = AxMoveMode.绝对位置;
- double xPos = 0;
- double yPos = 0;
- //绝对偏移
- if (res.offsetX != 0 || res.offsetY != 0)
- {
- xPos += res.offsetX;
- yPos += res.offsetY;
- AddTextEvent($"{res.stepIndex + 1}-{res.processName}", $"offsetX/Y绝对校正, 0轴:{xPos}mm, 2轴:{yPos}mm");
- }
- else if (res.Circle_Xmm != 0 || res.Circle_Ymm != 0)//相对偏移校正
- {
- axSizeMode = AxMoveMode.相对位置;
- AddTextEvent($"{res.stepIndex + 1}-{res.processName}", $"原点相对校正, 0轴:{res.Circle_Xmm}mm, 2轴:{res.Circle_Ymm}mm");
- if (res.Circle_Xmm != 0) xPos = res.Circle_Xmm;
- if (res.Circle_Ymm != 0) yPos = res.Circle_Ymm;
- }
- //当前工序直接移动
- if (xPos != 0 || yPos != 0)
- {
- devContainer.devAxis.setAxisVelParam(0.1, 1, 1, 1, 0);
- devContainer.devAxis.setAxisVelParam(0.1, 1, 1, 1, 2);
- if (xPos != 0) devContainer.devAxis.move_ptp(0, xPos, axSizeMode);
- if (yPos != 0) devContainer.devAxis.move_ptp(2, yPos, axSizeMode);
- while (!devContainer.devAxis.isReady(0) || !devContainer.devAxis.isReady(2))
- {
- Thread.Sleep(100);
- if (isBreakProcessRun())
- break;
- }
- }
- }
-
- //保存
- //string sizeFileName = Config.Size_SavePath + "\\" + DateTime.Now.ToString("yyyyMMdd_HHmmss_fff");
- //API.CopyFile(res.file_path, defectFileName + ".bmp", false);//更快
- //File.WriteAllText(defectFileName + ".json", JsonConvert.SerializeObject(res.informationList));
- }
- //失败
- else
- {
- //------TEST
- if (res.index > 20 && res.index < 30)
- {
- lock (lstPT)
- {
- lstPT.Add(0);
- updatePTValueTest(model.PTBaseValue + model.PTUpFloatValue, model.PTBaseValue - model.PTDownFloatValue);
- }
- }
- //------
-
- if (roundIndex > 0)
- {
- //if (roundIndex >= 7)
- //{
- // lock (lstPT)
- // {
- // lstPT.Add(0);
- // lstPT.Add(0);
- // updatePTValue(model.PTBaseValue + model.PTUpFloatValue, model.PTBaseValue - model.PTDownFloatValue);
- // }
- //}
-
- lock (lstLineWidth)
- {
- lstLineWidth.Add(0);
- updateLineWidthValue(model.LineWidthBaseValue + model.LineWidthUpFloatValue, model.LineWidthBaseValue - model.LineWidthDownFloatValue);
- }
- }
- setDgvContentCol(liStatocStepIndex, $"失败:{res.resultInfo}");
- AddTextEvent($"{res.stepIndex + 1}-{res.processName}", $"尺寸检测失败index:{res.index}:{res.resultInfo}");
- //warning(WarningEnum.Low);//暂停 这里不能暂停,stepIndex和scannerBmpQueue队列也不对了
- }
-
- //保存
- if (Config.SizeBmp_SavePath != "" && Directory.Exists(Config.SizeBmp_SavePath))
- {
- string path = Util.createSubDir(Config.SizeBmp_SavePath, new List<string> { order.CreateTime.ToString("yyyyMMdd"), order.SN });
- path += $"Size_SN{order.SN}_I{res.index}_X{res.posX}_Y{res.posY}_{ model.StepInfo.Name}.bmp";
- if (res.bmp != null)
- res.bmp.Save(path, ImageFormat.Bmp);
- else
- API.CopyFile(res.file_path, path, false);//比.NET(File.Copy)更快
- }
- }
- }
- catch(Exception ex)
- {
- AddTextEvent($"{res.stepIndex + 1}-{res.processName}", $"尺寸检测回调处理异常 index:{res.index},ex={ex.Message}");
- }
-
- //
- //if (!asynRun)//是否异步执行endEvent.Set()都没问题
- endEvent.Set();//roundIndex=0成功或失败线程返回
- //---
- if (res.bmp != null)
- {
- res.bmp.Dispose();
- res.bmp = null;
- }
- else
- {
- API.DeleteFile(res.file_path);
- }
- }
- });
-
- //需等上面异步回调中的相对偏移校正完成再继续
- if (!asynRun || sizeIndex % 10==0)
- {
- if (!endEvent.WaitOne(60000))
- AddTextEvent($"{stepIndex + 1}-{processName}", $"{sizeIndex}等待超时,忽略继续!", WarningEnum.Low);
- }
- #endregion
- break;
- case "Defect":
- #region
- limitThresholdVal = processParam.Value<double>("LimitThresholdVal");
- lowerThresholdVal = processParam.Value<double>("LowerThresholdVal");
- if (scannerGBmpQueue.Count < 1)
- {
- AddTextEvent($"{stepIndex + 1}-{processName}", $"缺陷检测异常,无源图像!!", WarningEnum.Low);
- warning(WarningEnum.Low);//终止
- return stepIndex;
- }
- var bmpLoc = scannerGBmpQueue.Dequeue();
- AddTextEvent($"{stepIndex + 1}-{processName}", $"开始缺陷检测,源图索引:{defectBmpNum},图像队列数量: {scannerGBmpQueue.Count}...");
- string[] aarCut_size = processParam.Value<string>("CutSize").Split(',');
- string[] aarResize = processParam.Value<string>("Resize").Split(',');
-
- //string[] arrThresClass = processParam.Value<string>("ThresholdsClass").Split(',');
- //图纸
- attachmentFile = model.AttachmentList.FirstOrDefault(x => x.Type == 0);
- if (attachmentFile != null)
- {
- gbxBmpPath = Application.StartupPath + $"\\Attachment\\product\\{attachmentFile.NameTimestamp}";
- if (!File.Exists(gbxBmpPath + attachmentFile.ExtendName)) gbxBmpPath = "";
- }
- AddTextEvent($"{stepIndex + 1}-{processName}", $"图纸路径:{gbxBmpPath}");
-
- string modeltp = "pt";
- Classes tClasses = svcClasses.GetById(model.ClassesId);
- if (tClasses != null)
- {
- if (tClasses.Name == "乳剂")
- modeltp = "rj";
- else
- modeltp = "pt";
- }
-
- string thr = "";
- if (tClasses.Name == "乳剂")
- thr = processParam.Value<string>("ThresholdsClass").Split(',').Length == 11 ?
- processParam.Value<string>("ThresholdsClass") + ",0.3" : processParam.Value<string>("ThresholdsClass");
- else
- thr = processParam.Value<string>("ThresholdsClass").Split(',').Length == 11 ?
- processParam.Value<string>("ThresholdsClass") + ",0.3,0.3" : processParam.Value<string>("ThresholdsClass").Split(',').Length == 12 ?
- processParam.Value<string>("ThresholdsClass") + ",0.3" : processParam.Value<string>("ThresholdsClass");
- devContainer.libDefect.add(new DefectTask()
- {
- ModelType = modeltp,
- stepIndex = stepIndex,
- processName= processName,
- drawingPagePath= gbxBmpPath,
- index = defectBmpNum++,
- bmp = bmpLoc.bmp,
- Xmm = bmpLoc.Xmm,
- Ymm = bmpLoc.Ymm,
- cut_size = new System.Drawing.Size(Convert.ToInt32(aarCut_size[0]), Convert.ToInt32(aarCut_size[1])),
- resize = new System.Drawing.Size(Convert.ToInt32(aarResize[0]), Convert.ToInt32(aarResize[1])),
- thresholds = processParam.Value<float>("Thresholds"),
- thresholdsClass = thr,
- recAreaThreshold= getProductAreaThreshol(model), //qxName,面积; qxName,面积; qxName,面积;
- finishEvent = (res) =>
- {
- if (res.isSucceed)
- {
- setDgvContentCol(liStatocStepIndex, $"源图索引:{res.index},缺陷数:{res.defectCount},处理时间(ms):{string.Join("->", res.stopwatch.Select(i => i.ToString()).ToArray())}");
- AddTextEvent($"{res.stepIndex + 1}-{res.processName}", $"缺陷检测完成(源图索引:{res.index}),缺陷数:{res.defectCount},处理时间(ms):{string.Join("->", res.stopwatch.Select(i => i.ToString()).ToArray())}");
- string path = "";
- if (res.defectCount > 0)
- {
- //UI显示小图 (含统计缺陷类型数量)
- showDefectSmallBmps(res.bmps_tag, res.bmps_cut, res.Xmm, res.Ymm, res.informationList);
- if (res.defectInfor2RestorationDeskPage != null && res.defectInfor2RestorationDeskPage.Count > 0)
- {
- AddTextEvent($"{res.stepIndex + 1}-{res.processName}", $"转换后坐标数据:{JsonConvert.SerializeObject(res.defectInfor2RestorationDeskPage)}");
- if (order.DefectInfoList == null)
- order.DefectInfoList = new List<DefectInfo>();
- foreach (var item in res.defectInfor2RestorationDeskPage)
- order.DefectInfoList.Add(new DefectInfo()
- {
- Type = 0,
- Code = item[3],
- X = double.Parse(item[1]),
- Y = double.Parse(item[2]),
- ZXD = double.Parse(item[4]),
- ModifyUserCode = Config.loginUser.Code,
- CreateUserCode = Config.loginUser.Code,
- });
- }
- //保存原始大图
- if (Config.Defect_SavePath != "" && Directory.Exists(Config.Defect_SavePath))
- {
- path = Util.createSubDir(Config.Defect_SavePath, new List<string> { order.CreateTime.ToString("yyyyMMdd"), order.SN });
- path += $"Defect_SN{order.SN}_I{res.index}_X{res.Xmm}_Y{res.Ymm}_C{res.defectCount}_{ model.StepInfo.Name}";
- //API.CopyFile(res.file_path, defectFileName + ".bmp", false);//比.NET(File.Copy)更快
- //res.bmp.SaveImage(path + ".bmp");//opencv保存格式与BMP不同
- OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.bmp).Save(path + ".bmp", ImageFormat.Bmp);
- File.WriteAllText(path + ".json", JsonConvert.SerializeObject(res.informationList));
- }
-
- //保存小图
- if (Config.Defect_Small_SavePath != "" && Directory.Exists(Config.Defect_Small_SavePath))
- {
- path = Util.createSubDir(Config.Defect_Small_SavePath, new List<string> { order.CreateTime.ToString("yyyyMMdd"), order.SN });
- path += $"Defect_SN{order.SN}_I{res.index}_X{res.Xmm}_Y{res.Ymm}_{ model.StepInfo.Name}";
- for (int i = 0; i < res.bmps_tag.Count(); i++)
- res.bmps_tag[i].Save(path + $"_i{i}.bmp", ImageFormat.Bmp);
- }
-
- //保存原始小图
- if (Config.Defect_SrcSmall_SavePath != "" && Directory.Exists(Config.Defect_SrcSmall_SavePath))
- {
- string sinfo = "";
- int sterr = 0;
- try
- {
- for (int i = 0; i < res.defectInfor2RestorationDesk.Count(); i++)
- {
- sterr = 1;
- sinfo = JsonConvert.SerializeObject(res.defectInfor2RestorationDesk[i]);
- int indext = int.Parse(res.defectInfor2RestorationDesk[i][0]);
- double thres = double.Parse(res.defectInfor2RestorationDesk[i][4]);
- if (thres >= Config.Defect_SrcSmall_Thres)
- {
- path = Util.createSubDir(Config.Defect_SrcSmall_SavePath,
- new List<string> { order.CreateTime.ToString("yyyyMMdd"),
- order.SN,
- model.MainGrid == 1?"主栅":model.ClassesId == 7?"rj":"pi",
- res.defectInfor2RestorationDesk[i][3]});
- sterr = 2;
- path += $"Defect_SN{order.SN}_I{res.index}_X{res.Xmm}_Y{res.Ymm}_{model.StepInfo.Name}";
- res.bmps_cut[indext].ImWrite(path + $"_i{i}.bmp");
- sterr = 3;
- }
- }
- }catch (Exception ex)
- {
- AddTextEvent($"{res.stepIndex + 1}-{res.processName}", $"原始小图保存出错{sterr}-{sinfo}-{path}:{ex.Message}");
- }
-
- }
-
- //保存压缩大图 -- 用于修复台调用
- if (Config.Defect_Compress_SavePath != "" && Directory.Exists(Config.Defect_Compress_SavePath))
- {
- path = Util.createSubDir(Config.Defect_Compress_SavePath, new List<string> { order.CreateTime.ToString("yyyyMMdd"), order.SN });
- path += $"Defect_SN{order.SN}_I{res.index}_X{res.Xmm}_Y{res.Ymm}_C{res.defectCount}_{ model.StepInfo.Name}";
- //res.bmpCompress.SaveImage(path + ".bmp");//opencv保存格式与BMP不同
- OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.bmpCompress).Save(path + ".bmp", ImageFormat.Bmp);
- File.WriteAllText(path + ".json", JsonConvert.SerializeObject(res.defectInfor2RestorationDesk));
- }
- }
- else//没有缺陷
- {
- if (Config.SaveAllDefectImg && Config.Defect_SavePath != "" && Directory.Exists(Config.Defect_SavePath))
- {
- path = Util.createSubDir(Config.Defect_SavePath, new List<string> { order.CreateTime.ToString("yyyyMMdd"), order.SN });
- path += $"Defect_SN{order.SN}_I{res.index}_X{res.Xmm}_Y{res.Ymm}_C{res.defectCount}_{ model.StepInfo.Name}";
- //API.CopyFile(res.file_path, defectFileName + ".bmp", false);//比.NET(File.Copy)更快
- //res.bmp.SaveImage(path + ".bmp");//opencv保存格式与BMP不同
- OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.bmp).Save(path + ".bmp", ImageFormat.Bmp);
-
- }
- }
- }
- else
- {
- setDgvContentCol(liStatocStepIndex, $"失败:{res.resultInfo}");
- AddTextEvent($"{res.stepIndex + 1}-{res.processName}", $"缺陷检测失败:{res.resultInfo}");
- //warning(WarningEnum.Low);//暂停 这里不能暂停,stepIndex和scannerBmpQueue队列也不对了
- }
- defectBmpNumResult++;
- foreach (var item in res.bmps_cut)
- item.Dispose();
- res.bmp.Dispose();
- res.bmp = null;
- res.bmps_tag = null;
- if (res.bmpCompress != null)
- {
- res.bmpCompress.Dispose();
- res.bmpCompress = null;
- }
- System.GC.Collect();
- }
- });
- #endregion
- break;
- case "For":
- #region
- long UniqueId = processParam.Value<long>("UniqueId");
- int GotoStepIndex = processParam.Value<int>("GotoStepIndex");//1-n
- int LimitNum = processParam.Value<int>("LimitNum");//1-n
- bool Reset = processParam.Value<bool>("Reset");
- if (GotoStepIndex - 1 == stepIndex)
- {
- AddTextEvent($"{stepIndex + 1}-{processName}", $"For死循环!!!");
- warning(WarningEnum.High);
- return stepIndex;
- }
- if (!devContainer.libFor.dicData.ContainsKey(UniqueId))
- devContainer.libFor.dicData.Add(UniqueId, 0);
- //
- int Num = devContainer.libFor.dicData[UniqueId];
- Num++;
- if (Num <= LimitNum)
- {
- if (Num == LimitNum)
- {
- setDgvContentCol(liStatocStepIndex, $"第[{Num}/{LimitNum}]次,循环完成");
- AddTextEvent($"{stepIndex + 1}-{processName}", $"第[{Num}/{LimitNum}]次,循环完成。");
- }
- else
- {
- setDgvContentCol(liStatocStepIndex, $"第[{Num}/{LimitNum}]次");
- AddTextEvent($"{stepIndex + 1}-{processName}", $"第[{Num}/{LimitNum}]次跳转到步骤[{GotoStepIndex}]...");
- stepIndex = GotoStepIndex - 2;
- }
- devContainer.libFor.dicData[UniqueId] = Num;
- }
- else
- {
- setDgvContentCol(liStatocStepIndex, $"已失效不执行");
- AddTextEvent($"{stepIndex + 1}-{processName}", $"本循环已失效不执行!");
- }
-
- //达到limit重置0
- if (devContainer.libFor.dicData[UniqueId] >= LimitNum && Reset)
- {
- devContainer.libFor.dicData[UniqueId] = 0;
- setDgvContentCol(liStatocStepIndex, $"第[0/{LimitNum}]次");
- AddTextEvent($"{stepIndex + 1}-{processName}", $"计数器已重置。");
- }
- #endregion
- break;
- case "If":
- #region
- long UniqueId_if = processParam.Value<long>("UniqueId");
- int GotoStepIndex_if = processParam.Value<int>("GotoStepIndex");//1-n
- int LimitNum_if = processParam.Value<int>("LimitNum");//1-n
- bool Reset_if = processParam.Value<bool>("Reset");
- if (GotoStepIndex_if - 1 == stepIndex)
- {
- AddTextEvent($"{stepIndex + 1}-{processName}", $"If死循环,不可自我跳转!!!");
- warning(WarningEnum.High);
- return stepIndex;
- }
- //
- if (!devContainer.libIF.dicData.ContainsKey(UniqueId_if))
- devContainer.libIF.dicData.Add(UniqueId_if, 0);
- //
- int Num_if = devContainer.libIF.dicData[UniqueId_if];
- Num_if++;
- if (Num_if <= LimitNum_if)
- {
- if (Num_if == LimitNum_if)
- {
- setDgvContentCol(liStatocStepIndex, $"第[{Num_if}/{LimitNum_if}]次,跳转至[{GotoStepIndex_if}]");
- AddTextEvent($"{stepIndex + 1}-{processName}", $"计数器[{Num_if}/{LimitNum_if}],跳转至步骤[{GotoStepIndex_if}]...");
- stepIndex = GotoStepIndex_if - 2;
- }
- else
- {
- setDgvContentCol(liStatocStepIndex, $"第[{Num_if}/{LimitNum_if}]次,不跳转");
- AddTextEvent($"{stepIndex + 1}-{processName}", $"计数器[{Num_if}/{LimitNum_if}],不跳转。");
- }
- //
- devContainer.libIF.dicData[UniqueId_if] = Num_if;
- }
- else
- {
- setDgvContentCol(liStatocStepIndex, $"已失效不执行");
- AddTextEvent($"{stepIndex + 1}-{processName}", $"本IF已失效不执行。");
- }
-
- //达到limit重置0
- if (devContainer.libIF.dicData[UniqueId_if] >= LimitNum_if && Reset_if)
- {
- devContainer.libIF.dicData[UniqueId_if] = 0;
- setDgvContentCol(liStatocStepIndex, $"第[0/{LimitNum_if}]次");
- AddTextEvent($"{stepIndex + 1}-{processName}", $"计数器已重置。");
- }
- #endregion
- break;
- default:
- AddTextEvent($"{stepIndex + 1}-{processName}", $"未知工序:{processInfo.ProcessCode}");
- warning(WarningEnum.High);
- return stepIndex;
- }
- if (sleepLater > 0) Thread.Sleep((int)sleepLater);
- }
-
- //============结束,判断是否自动下料
- if (stepIndex == processList.Count - 1)
- {
- //厚度校正 直接更新并保存
- if (isProductRevise)
- {
- isProductRevise = false;
- if (MessageBox.Show($"厚度校正完成,是否保存?\r\nBase值:{model.HeightBaseDec}", "提示", MessageBoxButtons.YesNo, MessageBoxIcon.Question) == DialogResult.Yes)
- {
- //保存 //更新指定列
- if (svcProduct.Update(it => new Product() { HeightBaseDec = model.HeightBaseDec }, it => it.Id == model.Id))
- AddTextEvent($"产品校正", $"保存成功。");
- else
- AddTextEvent($"产品校正", $"保存失败!!");
- }
- //下料
- currentState = CurrentStateEnum.自动流程结束;
- gotoDownPT();
- }
- else//生产
- {
- //等待缺陷图显示完成
- while (defectBmpNum != defectBmpNumResult)
- Thread.Sleep(100);
-
- //判断是否合格
- DefectCodeEnum defectCode;
- string defectNames = "";
- if (model.QualifiedCriterionList!= null && model.QualifiedCriterionList.Count >0)
- {
- int itemDefectCount;
- foreach (var item in model.QualifiedCriterionList)
- {
- try
- {
- defectCode = EnumUtil.Convert2Enum<DefectCodeEnum>(item.DefectCode);
- itemDefectCount = getDefectCountFromCode(order, defectCode);
- if (item.MaxDefectCount > -1 && itemDefectCount > item.MaxDefectCount)
- {
- order.Qualified = false;
- defectNames += $"{((DefectNameEnum)(int)defectCode).ToString()}({itemDefectCount}),";
- }
- }catch (Exception ex)
- {
- ;
- }
- }
- }
-
- stopWatch.Stop();
- long timeLen = stopWatch.ElapsedMilliseconds / 1000;
- this.BeginInvoke(new System.Action(() =>
- {
- lblTimeLen.Visible = true;
- lblTimeLen.Text = $"检测时长: {timeLen} 秒";
- if (defectNames != "")
- {
- lblDefectResult.Text = "未通过";
- lblDefectResultCount.Text = defectNames.Substring(0, defectNames.Length - 1);
- this.toolTip1.SetToolTip(lblDefectResultCount, lblDefectResultCount.Text);
- lblDefectResult.ForeColor = lblDefectResultCount.ForeColor = Color.Red;
- }
- }));
- order.TimeLen = timeLen;
- order.DefectCount = (int)this.gboxDefectList.Tag;
- order.Succeed = true;
- order.ModifyUserCode = order.CreateUserCode = Config.loginUser.Code;
-
- order.Abnormalities = "";//无异常
- order.RepairCode = "";//无修复人员
- //如SN检测已存在,先删除
- var oldSNOrder= svcOrder.GetFirst(m=> m.SN==order.SN);
- if(oldSNOrder!=null)
- {
- AddTextEvent("删除记录", $"删除上一重复SN检测记录:SN={oldSNOrder.SN}, Date={oldSNOrder.CreateTime}");
- svcOrder.DelNav(oldSNOrder);
- }
- if (!svcOrder.InsertNav(order))//导航插入
- AddTextEvent("保存失败", $"保存生产记录失败!");
- //更新本批次检测数量
- if (!string.IsNullOrWhiteSpace(model.BatchId))
- {
- var expOrder = Expressionable.Create<Order>()
- .And(m => m.ProductId == model.Id)
- .And(m => m.BatchId == model.BatchId)
- .ToExpression();//注意 这一句 不能少
- currProductModel.CompleteCount = svcOrder.Count(expOrder);
- }
- //以主键为条件更新CompleteCount单列值
- svcProduct.Update(it => new Product() { CompleteCount = currProductModel.CompleteCount }, it => it.Id == currProductModel.Id);
-
- if (Config.MakeTag && order.DefectCount > 0)//要打标 and 有缺陷图
- {
- AddTextEvent("完成", $"工序结束,用时 {order.TimeLen} 秒;缺陷 {order.DefectCount} 张.");
- //+(Config.MakeTag ? "开始自动打标...":"手动打标..."));
- currentPT = CurrentPTEnum.MakeTag;
- currentState = CurrentStateEnum.打标中;
- setButtonEnabled(tsbtnGoDownPT, true);
- setButtonEnabled(tsbtnReset, true);
- setButtonEnabled(btnMakeTags, true);
- //if (!Config.MakeTag)//自动打标
- {
- this.Invoke(new System.Action(() =>
- {
- btnMakeTag_Click(null, null);
- }));
- }
- }
- else//下料
- {
- AddTextEvent("完成", $"用时 {order.TimeLen} 秒,进行下料...");
- currentState = CurrentStateEnum.自动流程结束;
- gotoDownPT();
- }
- }
-
- currProcessIndex = -1;
- return -1;
- }
- else //继续
- {
- return ++stepIndex;
- //return nextProcess(model, ++stepIndex);
- }
- }
- catch (Exception ex)
- {
- AddTextEvent("工序", $"[{stepIndex+1}] Err:" + ex.Message+"\n"+ex.StackTrace);
- warning(WarningEnum.Low);
- return -2;
- }
- }
- private Dictionary<string, float> getProductAreaThreshol(Product m)
- {
- Dictionary<string, float> dic = new Dictionary<string, float>();
- foreach(var item in m.QualifiedCriterionList)
- dic.Add(item.DefectCode, (float)(item.Size * 25.4 * 25.4 / m.HoleCount / m.HoleCount) );//网目 => mm^2
-
- //全缺陷项
- var lstDefect = Utils.EnumUtil.GetArrayList<DefectCodeEnum>();
- foreach (DictionaryEntry item in lstDefect)
- {
- string code = item.Value.ToString();
- if (!dic.ContainsKey(code))
- dic.Add(code, 0);
- }
-
- return dic;
- }
- private void setDgvContentCol(int rowIndex, string info)
- {
- int row = rowIndex;//why -1 ???
- this.Invoke(new System.Action(() =>
- {
- this.dgvProcess.Rows[row].Cells["colValue"].Value = info;
- }));
- }
- /// <summary>
- /// 报警,只响应low,high
- /// </summary>
- private void warning(WarningEnum level, bool buzzer = true)
- {
- if (level == WarningEnum.Normal)
- return;
-
- lock(myLock)
- warningLevel = level;
- if (level == WarningEnum.Low)//暂停
- {
- currentState = CurrentStateEnum.暂停;
- pauseCommand(buzzer);
- }
- else if (level == WarningEnum.High)//急停
- {
- currentState = CurrentStateEnum.急停;
- devContainer.devAxis.stopNow();
-
- stopNowCommand();
- }
-
- //启用报警消除按钮
- this.Invoke(new System.Action(() =>
- {
- tsbtnWarning.Enabled = true;
- }));
- }
- private void updateTensionValue(double upperLimit,double lowerLimit)
- {
- int count = lstTension.Count();
- if (count < 1) return;
- switch (count)
- {
- case 1:
- order.Tension1 = lstTension[count - 1];
- AddTextEvent("张力值", $"张力1:{order.Tension1}");
- break;
- case 2:
- order.Tension2 = lstTension[count - 1];
- AddTextEvent("张力值", $"张力2:{order.Tension2}");
- break;
- case 3:
- order.Tension3 = lstTension[count - 1];
- AddTextEvent("张力值", $"张力3:{order.Tension3}");
- break;
- case 4:
- order.Tension4 = lstTension[count - 1];
- AddTextEvent("张力值", $"张力4:{order.Tension4}");
- break;
- case 5:
- order.Tension5 = lstTension[count - 1];
- AddTextEvent("张力值", $"张力5:{order.Tension5}");
- break;
- }
-
- double value = Math.Round(lstTension.Average(), 2);
- double valueMax = lstTension.Max();
- double valueMin = lstTension.Min();
- if (order != null) order.TensionValue = value;
- Color color = (upperLimit+ lowerLimit>0 && (value > upperLimit || value < lowerLimit)) ? Color.Red : Color.White;
- Color colorMax = (upperLimit + lowerLimit > 0 && (valueMax > upperLimit || valueMax < lowerLimit)) ? Color.Red : Color.White;
- Color colorMin = (upperLimit + lowerLimit > 0 && (valueMin > upperLimit || valueMin < lowerLimit)) ? Color.Red : Color.White;
- this.BeginInvoke(new System.Action(() =>
- {
- this.lblTension.Text = Math.Round(value, 2).ToString();
- this.lblTension.ForeColor = color;
-
- this.lblTensionMax.Text = Math.Round(valueMax, 2).ToString();
- this.lblTensionMax.ForeColor = colorMax;
-
- this.lblTensionMin.Text = Math.Round(valueMin, 2).ToString();
- this.lblTensionMin.ForeColor = colorMin;
- }));
- //不合格
- if (color == Color.Red) order.Qualified = false;
- }
- private void updateHeightValue(double upperLimit, double lowerLimit)
- {
- int count = lstHeight.Count();
- if (count < 1) return;
- AddTextEvent("厚度", string.Join(",", lstHeight));
- switch (count)
- {
- case 1:
- order.Height1 = lstHeight[count - 1];
- AddTextEvent("厚度值", $"厚度1:{order.Height1}");
- break;
- case 2:
- order.Height2 = lstHeight[count - 1];
- AddTextEvent("厚度值", $"厚度2:{order.Height2}");
- break;
- case 3:
- order.Height3 = lstHeight[count - 1];
- AddTextEvent("厚度值", $"厚度3:{order.Height3}");
- break;
- case 4:
- order.Height4 = lstHeight[count - 1];
- AddTextEvent("厚度值", $"厚度4:{order.Height4}");
- break;
- case 5:
- order.Height5 = lstHeight[count - 1];
- AddTextEvent("厚度值", $"厚度5:{order.Height5}");
- break;
- }
-
- double value = Math.Round(lstHeight.Average(), 2);
- double valueMax = lstHeight.Max();
- double valueMin = lstHeight.Min();
- if (order != null) order.HeightValue = value;
- Color color = (upperLimit + lowerLimit > 0 && (value > upperLimit || value < lowerLimit)) ? Color.Red : Color.White;
- Color colorMax = (upperLimit + lowerLimit > 0 && (valueMax > upperLimit || valueMax < lowerLimit)) ? Color.Red : Color.White;
- Color colorMin = (upperLimit + lowerLimit > 0 && (valueMin > upperLimit || valueMin < lowerLimit)) ? Color.Red : Color.White;
- this.Invoke(new System.Action(() =>
- {
- this.lblHeight.Text = Math.Round(value, 2).ToString();
- this.lblHeight.ForeColor = color;
-
- this.lblHeightMax.Text = Math.Round(valueMax, 2).ToString();
- this.lblHeightMax.ForeColor = colorMax;
-
- this.lblHeightMin.Text = Math.Round(valueMin, 2).ToString();
- this.lblHeightMin.ForeColor = colorMin;
- }));
- //不合格
- if (color == Color.Red) order.Qualified = false;
- }
- private void updateLineWidthValue(double upperLimit, double lowerLimit)
- {
- int count = lstLineWidth.Count();
- if (count < 1) return;
- switch (count)
- {
- case 1:
- order.LineWidth1 = lstLineWidth[count - 1];
- AddTextEvent("线宽值", $"线宽1:{order.LineWidth1}");
- break;
- case 2:
- order.LineWidth2 = lstLineWidth[count - 1];
- AddTextEvent("线宽值", $"线宽2:{order.LineWidth2}");
- break;
- case 3:
- order.LineWidth3 = lstLineWidth[count - 1];
- AddTextEvent("线宽值", $"线宽3:{order.LineWidth3}");
- break;
- case 4:
- order.LineWidth4 = lstLineWidth[count - 1];
- AddTextEvent("线宽值", $"线宽4:{order.LineWidth4}");
- break;
- case 5:
- order.LineWidth5 = lstLineWidth[count - 1];
- AddTextEvent("线宽值", $"线宽5:{order.LineWidth5}");
- break;
- case 6:
- order.LineWidth6 = lstLineWidth[count - 1];
- AddTextEvent("线宽值", $"线宽6:{order.LineWidth6}");
- break;
- case 7:
- order.LineWidth7 = lstLineWidth[count - 1];
- AddTextEvent("线宽值", $"线宽7:{order.LineWidth7}");
- break;
- case 8:
- order.LineWidth8 = lstLineWidth[count - 1];
- AddTextEvent("线宽值", $"线宽8:{order.LineWidth8}");
- break;
- case 9:
- order.LineWidth9 = lstLineWidth[count - 1];
- AddTextEvent("线宽值", $"线宽9:{order.LineWidth9}");
- break;
- }
- List<double> lstValidValue = new List<double>();
- for (int i = 0; i < count; i++)
- {
- if (lstLineWidth[i] > 0)
- lstValidValue.Add(lstLineWidth[i]);
- }
- if (lstValidValue.Count < 1) return;//WLQ 前面失败时会向lstLineWidth.add(0)
-
- double value = Math.Round(lstValidValue.Average(), 2);
- double valueMax = lstValidValue.Max();
- double valueMin = lstValidValue.Min();
- if (order != null) order.LineWidthValue = value;
- Color color = (upperLimit + lowerLimit > 0 && (value > upperLimit || value < lowerLimit)) ? Color.Red : Color.White;
- Color colorMax = (upperLimit + lowerLimit > 0 && (valueMax > upperLimit || valueMax < lowerLimit)) ? Color.Red : Color.White;
- Color colorMin = (upperLimit + lowerLimit > 0 && (valueMin > upperLimit || valueMin < lowerLimit)) ? Color.Red : Color.White;
- this.Invoke(new System.Action(() =>
- {
- this.lblLineWidth.Text = Math.Round(value, 2).ToString();
- this.lblLineWidth.ForeColor = color;
-
- this.lblLineWidthMax.Text = Math.Round(valueMax, 2).ToString();
- this.lblLineWidthMax.ForeColor = colorMax;
-
- this.lblLineWidthMin.Text = Math.Round(valueMin, 2).ToString();
- this.lblLineWidthMin.ForeColor = colorMin;
- }));
- //不合格
- if (color == Color.Red) order.Qualified = false;
- }
- private void updatePTValue(double upperLimit, double lowerLimit)
- {
- //每次加2个:PT1,PT2
- int count = lstPT.Count();
- if (count < 1) return;
- switch (count)
- {
- case 2:
- order.PT1 = lstPT[count - 2];
- order.PT2 = lstPT[count - 1];
- AddTextEvent("PT值",$"PT1:{order.PT1},PT2:{order.PT2}");
- break;
- case 4:
- order.PT3 = lstPT[count - 2];
- order.PT4 = lstPT[count - 1];
- AddTextEvent("PT值", $"PT3:{order.PT3},PT4:{order.PT4}");
- break;
- case 6:
- order.PT5 = lstPT[count - 2];
- order.PT6 = lstPT[count - 1];
- AddTextEvent("PT值", $"PT5:{order.PT5},PT6:{order.PT6}");
- break;
- }
-
- List<double> lstValidValue = new List<double>();
- for (int i = 0; i < count; i++)
- {
- if (lstPT[i] > 0)
- lstValidValue.Add(lstPT[i]);
- }
- double value = Math.Round(lstValidValue.Average(), 4);
- double valueMax = lstValidValue.Max();
- double valueMin = lstValidValue.Min();
- if (order != null) order.PTValue = value;
- Color color = (upperLimit + lowerLimit > 0 && (value > upperLimit || value < lowerLimit)) ? Color.Red : Color.White;
- Color colorMax = (upperLimit + lowerLimit > 0 && (valueMax > upperLimit || valueMax < lowerLimit)) ? Color.Red : Color.White;
- Color colorMin = (upperLimit + lowerLimit > 0 && (valueMin > upperLimit || valueMin < lowerLimit)) ? Color.Red : Color.White;
- this.Invoke(new System.Action(() =>
- {
- this.lblPT.Text = value.ToString();
- this.lblPT.ForeColor = color;
-
- this.lblPTMax.Text = Math.Round(valueMax, 4).ToString();
- this.lblPTMax.ForeColor = colorMax;
-
- this.lblPTMin.Text = Math.Round(valueMin, 4).ToString();
- this.lblPTMin.ForeColor = colorMin;
- }));
- //不合格
- if (color == Color.Red) order.Qualified = false;
- }
- private void updatePTValueTest(double upperLimit, double lowerLimit)
- {
- //每次加2个:PT1,PT2
- int count = lstPT.Count();
- if (count < 1) return;
- switch (count)
- {
- case 1:
- order.PT1 = lstPT[count - 1];
- AddTextEvent("PT1", $"PT1:{order.PT1}");
- break;
- case 2:
- order.PT2 = lstPT[count - 1];
- AddTextEvent("PT2", $"PT2:{order.PT2}");
- break;
- case 3:
- order.PT3 = lstPT[count - 1];
- order.PT4 = 0;
- AddTextEvent("PT3", $"PT3:{order.PT3}");
- break;
- case 4:
- order.PT5 = lstPT[count - 1];
- AddTextEvent("PT4", $"PT4:{order.PT5}");
- break;
- case 5:
- order.PT6 = lstPT[count - 1];
- AddTextEvent("PT5", $"PT5:{order.PT6}");
- break;
- }
-
- List<double> lstValidValue = new List<double>();
- for (int i = 0; i < count; i++)
- {
- if (lstPT[i] > 0)
- lstValidValue.Add(lstPT[i]);
- }
- double value = Math.Round(lstValidValue.Average(), 4);
- double valueMax = lstValidValue.Max();
- double valueMin = lstValidValue.Min();
- if (order != null) order.PTValue = value;
- Color color = (upperLimit + lowerLimit > 0 && (value > upperLimit || value < lowerLimit)) ? Color.Red : Color.White;
- Color colorMax = (upperLimit + lowerLimit > 0 && (valueMax > upperLimit || valueMax < lowerLimit)) ? Color.Red : Color.White;
- Color colorMin = (upperLimit + lowerLimit > 0 && (valueMin > upperLimit || valueMin < lowerLimit)) ? Color.Red : Color.White;
- this.Invoke(new System.Action(() =>
- {
- this.lblPT.Text = value.ToString();
- this.lblPT.ForeColor = color;
-
- this.lblPTMax.Text = Math.Round(valueMax, 4).ToString();
- this.lblPTMax.ForeColor = colorMax;
-
- this.lblPTMin.Text = Math.Round(valueMin, 4).ToString();
- this.lblPTMin.ForeColor = colorMin;
- }));
- //不合格
- if (color == Color.Red) order.Qualified = false;
- }
- private void updateCompareResult(bool compareResult)
- {
- this.Invoke(new System.Action(() =>
- {
- this.lblCompareResult.Text = (order.CompareResult==1 ? "通过" : "未通过");
- if (!compareResult)
- {
- this.lblCompareResultCount.Text = (Convert.ToInt16(lblCompareResultCount.Text) + 1).ToString();
- this.lblCompareResult.ForeColor = lblCompareResultCount.ForeColor=Color.Red;
- //不合格
- order.Qualified = false;
- }
- }));
- }
- private void resetUIValue()
- {
- this.Invoke(new System.Action(() =>
- {
- //保持产品名称和料号
- //txtProductName.Text = txtProductCode.Text = txtProductSN.Text = "";
- txtProductSN.Text = "";
-
- lstHeight.Clear();
- lstLineWidth.Clear();
- lstTension.Clear();
- lstPT.Clear();
- this.lblTension.Text = this.lblHeight.Text = this.lblLineWidth.Text = "0.00";
- this.lblPT.Text = this.lblPTMax.Text= this.lblPTMin.Text="0.0000";
- this.lblCompareResult.Text =this.lblDefectResult.Text = "无";
-
- this.lblTensionMax.Text = this.lblHeightMax.Text = this.lblLineWidthMax.Text
- = this.lblTensionMin.Text = this.lblHeightMin.Text = this.lblLineWidthMin.Text = "0.00";
-
- this.lblCompareResultCount.Text = "0";
- this.lblDefectResultCount.Text = "无";
- this.toolTip1.SetToolTip(lblDefectResultCount, lblDefectResultCount.Text);
- //
- this.lblTension.ForeColor = this.lblHeight.ForeColor = this.lblLineWidth.ForeColor = this.lblPT.ForeColor = this.lblCompareResult.ForeColor= this.lblDefectResult.ForeColor=Color.White;
- this.lblTensionMax.ForeColor = this.lblHeightMax.ForeColor = this.lblLineWidthMax.ForeColor = this.lblPTMax.ForeColor
- = this.lblTensionMin.ForeColor = this.lblHeightMin.ForeColor = this.lblLineWidthMin.ForeColor = this.lblPTMin.ForeColor = Color.White;
- this.lblCompareResultCount.ForeColor = this.lblDefectResultCount.ForeColor=Color.White;
-
- this.dgvProcess.DataSource = null;
- this.lstLog.Items.Clear();
- this.clearDefectBmps();
-
- this.picScanner1.Image = this.picScanner2.Image = null;
- picScanner1.Refresh();
- picScanner2.Refresh();
-
- this.btnMakeTags.Enabled = false;
- }));
- }
- //info: [{"1":[["92.7542","80.85799","99.54083","86.05363","dk","0.52"]]},
- private void showDefectSmallBmps(Bitmap[] bmps, Mat[] bmps_cut, double Xmm, double Ymm, List<Dictionary<int, List<string>[]>> info)
- {
- this.Invoke(new System.Action(() =>
- {
- int imgWidth = this.pnlBmpList.ClientSize.Width - 50;
- int imgHeight = (int)((bmps[0].Height * 1.0f / bmps[0].Width) * imgWidth + 0.5);
- int splitWidth = 20;
- int pnlWidth = this.pnlBmpList.ClientSize.Width;
- int index = (int)this.gboxDefectList.Tag;
- for (int x = 0; x < info.Count(); x++)
- {
- foreach (var item in info[x]) //单个info[x] = {"1":[["92.7542","80.85799","99.54083","86.05363","dk","0.52"]]}
- {
- //统计缺陷类型
- countDefectClass(item.Value);//[["92.7542","80.85799","99.54083","86.05363","dk","0.52"]]
-
- //
- PictureBox picbox = new PictureBox();
- picbox.Width = imgWidth;
- picbox.Height = imgHeight;
- CheckBox checkBox = new CheckBox();
- picbox.Image = (Bitmap)bmps[x].Clone();
- picbox.Name = "imgDefect_" + index;
- picbox.Tag = item.Key + "," + Xmm + "," + Ymm;
-
- checkBox.Tag = OpenCvSharp.Extensions.BitmapConverter.ToBitmap(bmps_cut[item.Key]); //Mat转Bitmap ;//原始小图
- checkBox.Name = "chkDefect_" + index;
- checkBox.Text = $"第{index + 1}张";
- checkBox.CheckedChanged += new System.EventHandler(this.CheckBox_CheckedChanged);
- if (Config.MakeTag)//自动打标
- {
- checkBox.Checked = true;
- checkBox.Enabled = false;
- }
- picbox.Click += new EventHandler(defectBmpBox_Click);
- picbox.SizeMode = System.Windows.Forms.PictureBoxSizeMode.Zoom;
- picbox.BorderStyle = BorderStyle.FixedSingle;
- picbox.Margin = new Padding((pnlWidth - picbox.Width) / 2, splitWidth,0, 0);
- checkBox.Margin = new Padding((pnlWidth - checkBox.Width) / 2 + splitWidth,
- 0, 0, 0);
-
- //
- //if (this.pnlBmpList.Controls.Count > 0)
- //{
- // if ((this.pnlBmpList.Controls[this.pnlBmpList.Controls.Count - 1].Right + imgWidth + splitWidth) > this.pnlBmpList.Width)
- // picbox.Location = new System.Drawing.Point(splitWidth, this.pnlBmpList.Controls[this.pnlBmpList.Controls.Count - 1].Bottom + splitWidth);
- // else
- // picbox.Location = new System.Drawing.Point(this.pnlBmpList.Controls[this.pnlBmpList.Controls.Count - 1].Right + splitWidth, this.pnlBmpList.Controls[this.pnlBmpList.Controls.Count - 1].Location.Y);
- //}
- //else
- //{
- // picbox.Location = new System.Drawing.Point(splitWidth, 0);
- //}
- //checkBox.Location = new System.Drawing.Point(picbox.Location.X + 5, picbox.Location.Y + 5);
- //checkBox.ForeColor = Color.Black;
- this.pnlBmpList.Controls.Add(picbox);
- this.pnlBmpList.Controls.Add(checkBox);
- break;
- }
-
- //
- index++;
- };
- this.gboxDefectList.Tag = index;
- this.gboxDefectList.Text = $"缺陷图像:{index} 张";
- if (Config.MakeTag) {
- lblDefectAddTag.Text = $"待打标数:{index}";
- lblDefectAddTag.Tag = index;
- }
- pnlBmpList.VerticalScroll.Value = pnlBmpList.VerticalScroll.Maximum;
- }));
- }
- //统计缺陷类型 [["92.7542","80.85799","99.54083","86.05363","dk","0.52"]]
- private void countDefectClass(List<string>[] list)
- {
- string className;
- for(int i=0; i<list.Length; i++)
- {
- className = list[i][4];
- switch (className)
- {
- case "dk":
- order.DKCount++;
- break;
- case "zw":
- order.ZWCount++;
- break;
- case "gsyc":
- order.GSYCCount++;
- break;
- case "xws":
- order.XWSCount++;
- break;
- case "qk":
- order.QKCount++;
- break;
- case "zk":
- order.ZKCount++;
- break;
- case "pp":
- order.PPCount++;
- break;
- case "hs":
- order.HSCount++;
- break;
- case "yx":
- order.YXCount++;
- break;
- case "xb":
- order.XBCount++;
- break;
- case "gsdl"://sx =>gsdl
- order.SXCount++;
- break;
- default:
- break;
- }
- }
- }
- private int getDefectCountFromCode(Order order, DefectCodeEnum defectCodeEnum)
- {
- switch (defectCodeEnum)
- {
- case DefectCodeEnum.dk:
- return order.DKCount;
- case DefectCodeEnum.zw:
- return order.ZWCount;
- case DefectCodeEnum.gsyc:
- return order.GSYCCount;
- case DefectCodeEnum.xws:
- return order.XWSCount;
- case DefectCodeEnum.qk:
- return order.QKCount;
- case DefectCodeEnum.zk:
- return order.ZKCount;
- case DefectCodeEnum.pp:
- return order.PPCount;
- case DefectCodeEnum.hs:
- return order.HSCount;
- case DefectCodeEnum.yx:
- return order.YXCount;
- case DefectCodeEnum.xb:
- return order.XBCount;
- case DefectCodeEnum.gsdl:
- return order.SXCount;
- default:
- return 0;
- }
- }
- private void CheckBox_CheckedChanged(object sender, EventArgs e)
- {
- CheckBox ck = (CheckBox)sender;
- int cout = Convert.ToInt32(this.lblDefectAddTag.Tag);
- if (ck.Checked)
- cout++;
- else
- cout--;
-
- lblDefectAddTag.Text = $"待打标数:{cout}";
- lblDefectAddTag.Tag = cout;
- }
-
- private void defectBmpBox_Click(object sender, EventArgs e)
- {
- // if(autoMakeTagRuning) //自动打标中不可打开人工达标窗
- PictureBox picbox = sender as PictureBox;
- if (!devContainer.state || defectBmpNum != defectBmpNumResult || autoMakeTagRuning || currentState != CurrentStateEnum.自动流程结束)//检测中
- {
- //只查看
- FrmPhoto frm = new FrmPhoto(this.pnlBmpList.Controls, Convert.ToInt32(picbox.Name.Split(new char[] { '_' })[1]));
- frm.ShowDialog(this);
- }
- else//完成
- {
- FrmPhotoTag frm = new FrmPhotoTag(this.pnlBmpList.Controls, Convert.ToInt32(picbox.Name.Split(new char[] { '_' })[1])
- ,(defectBmpNum == defectBmpNumResult ? this.devContainer : null));
- frm.ShowDialog(this);
-
- //
- if (devContainer.state && !Config.SkipScannerCC)
- {
- devContainer.devScannerCC.setMode(false);
- devContainer.devScannerCC.setPreviewWin(this.picScanner1.Handle);
- }
- }
-
- }
- private void clearDefectBmps()
- {
- this.pnlBmpList.Controls.Clear();
- this.gboxDefectList.Text = $"缺陷图像";
- this.gboxDefectList.Tag = 0;
-
- this.lblDefectAddTag.Text = "";
- this.lblDefectAddTag.Tag = 0;
- }
- public delegate void AddTextDelegate(string tag, string msg, WarningEnum level);
- /// <summary>
- /// 异步输出日志
- /// </summary>
- /// <param name="tag">模板标识</param>
- /// <param name="msg">内容</param>
- /// <param name="type"></param>
- private void AddTextEvent(string tag, string msg, WarningEnum level = WarningEnum.Normal)
- {
- try
- {
- if (InvokeRequired)
- {
- Invoke(new AddTextDelegate(AddTextEvent), new object[]
- {
- tag,
- msg,
- level
- });
- }
- else
- {
- if (tag != null && tag != "")
- tag = $" - [{tag}]";
-
- var now = DateTime.Now;
- msg = now.ToString("HH:mm:ss fff") + tag + " - " + msg;
- //cont = MyHelper.subString(cont, 300);
-
- //写日志,warn和error日志直接写
- writeLog(now, level, msg);
-
- //
- //if (type > 0)
- // cont = $"<color=\"{(type == 1 ? "Yellow" : "Red")}\">{cont}</color>";
-
- msg = (level == WarningEnum.Normal ? "B" : level == WarningEnum.Low ? "Y" : "R") + msg;
- this.Invoke(new System.Action(() =>
- {
- if (this.lstLog.Items.Count > 1000)
- this.lstLog.Items.Clear();
- lstLog.Items.Insert(0, msg);
- }));
- //日志滚动
- //lstLog.SelectedIndex = lstLog.Items.Count - 1;
- }
- }
- catch (Exception ex)
- {
- //MessageBox.Show("AddTextEvent ex=(" + ex.Message + ")", "提示", MessageBoxButtons.OK, MessageBoxIcon.Error, MessageBoxDefaultButton.Button1, 0);
- }
- }
- private void lstLog_DrawItem(object sender, DrawItemEventArgs e)
- {
- e.DrawBackground();
- if (e.Index < 0) return;
-
- try
- {
- string str = lstLog.Items[e.Index].ToString();
- e.Graphics.DrawString(str.Substring(1), e.Font,
- new SolidBrush(str[0] == 'R' ? Color.Red : (str[0] == 'Y' ? Color.Orange : Color.Black)),
- e.Bounds);
- }
- catch
- {
- ;
- }
- }
- private void writeLog(DateTime now, WarningEnum level, string text)
- {
- string directory = Config.LogPath + "\\" + DateTime.Now.ToString("yyyyMM") + "\\";
- //if (type == 0) directory = Application.StartupPath + "\\Log\\Info\\";
- //else if (type == 1) directory = Application.StartupPath + "\\Log\\Warn\\";
- //else directory = Application.StartupPath + "\\Log\\Error\\";
-
- if (!System.IO.Directory.Exists(directory))
- System.IO.Directory.CreateDirectory(directory);
-
- File.AppendAllText(directory + now.ToString("yyyyMMdd") + ".log", text + "\r\n");
- }
-
- private void FrmMian_FormClosing(object sender, FormClosingEventArgs e)
- {
- if (devContainer.state)
- {
- MessageBox.Show("请先停止生产后才能关闭程序!", "警告", MessageBoxButtons.OK, MessageBoxIcon.Warning);
- e.Cancel = true;
- return;
- }
-
- if (!bExitApp && MessageBox.Show($"确认退出?", "提示", MessageBoxButtons.YesNo, MessageBoxIcon.Question) != DialogResult.Yes)
- {
- e.Cancel = true;
- return;
- }
- }
- private void FrmMian_FormClosed(object sender, FormClosedEventArgs e)
- {
- webService.stop();
- Application.Exit();
- System.GC.Collect();
- System.Environment.Exit(0);
- }
- private void tsbtnOpenDev_Click(object sender, EventArgs e)
- {
- //FrmGetPosByPic frr = new FrmGetPosByPic(new SizeLibProp());
- //frr.ShowDialog();
-
- Config.LoadAllConfig();
- //设置程序最小/大线程池
- // Get the current settings.
- int minWorker, minIOC;
- ThreadPool.GetMinThreads(out minWorker, out minIOC);
- ThreadPool.SetMinThreads(25, minIOC);
- //ThreadPool.SetMaxThreads(256, 256);
-
- this.tsbtnProductRevise.Enabled = false;
- this.tsbtnOpenDev.Enabled = false;
- //scannerCBmpIndex = 0;
-
- isProductRevise = false;
- this.resetUIValue();
- currProcessIndex = -1;
- currentState = CurrentStateEnum.等待复位;
- warningLevel = WarningEnum.Normal;
- currentPT = CurrentPTEnum.InitPT;
- this.tsbtnWarning.Enabled=this.tsbtnGoDownPT.Enabled=this.tsbtnStart.Enabled=this.tsbtnStopNow.Enabled=this.tsbtnPause.Enabled=this.tsbtnReset.Enabled=false;
- //后台线程回调事件
- devContainer.StateChange = (state, msg) =>
- {
- if (state)
- {
- //全局中断
- devContainer.devIOCard.INEvent = globalBreakEvent;
- devContainer.OutDebugEvent = (tag, debugInfo) =>
- {
- AddTextEvent(tag, debugInfo);
- };
- //
- AddTextEvent("设备启动", "请先进行复位操作!");
- this.Invoke(new System.Action(() =>
- {
- this.tsbtnReset.Enabled = true;
- tsbtnWarning.Enabled = this.tsbtnStart.Enabled = this.tsbtnGoDownPT.Enabled
- = this.tsbtnPause.Enabled = this.tsbtnStopNow.Enabled = false;
-
- this.tsbtnOpenDev.Enabled = true;
- this.tsbtnOpenDev.Visible = false;
- this.tsbtnCloseDev.Visible = true;
- }));
-
- timer.Elapsed += Timer_Elapsed;
- timer.Interval = 500;
- timer.Start();
- }
- else
- {
- AddTextEvent("设备启动", $"启动失败,{msg}", WarningEnum.High);
- this.Invoke(new System.Action(() =>
- {
- this.tsbtnOpenDev.Enabled = true;
- this.tsbtnOpenDev.Visible = true;
- this.tsbtnCloseDev.Visible = false;
- }));
- }
-
- };
- devContainer.WarningEvent = (level, msg) =>
- {
- AddTextEvent("设备事件", msg, level);
- if (level == WarningEnum.High)
- warning(level,true);
- };
- devContainer.start(this.picScanner1.Handle, this.picScanner2.Handle);
- }
-
- private void Timer_Elapsed(object sender, System.Timers.ElapsedEventArgs e)
- {
- this.Invoke(new System.Action(() =>
- {
- this.tsAxisState.Text = $"[命令位:{devContainer.devAxis.CmdPos[0]} 反馈位:{devContainer.devAxis.ActualPos[0]}] | " +
- $"[命令位:{devContainer.devAxis.CmdPos[1]} 反馈位:{devContainer.devAxis.ActualPos[1]}] | " +
- $"[命令位:{devContainer.devAxis.CmdPos[2]} 反馈位:{devContainer.devAxis.ActualPos[2]}] | " +
- $"[命令位:{devContainer.devAxis.CmdPos[3]} 反馈位:{devContainer.devAxis.ActualPos[3]}]";
- }));
- }
-
- private void tsbtnCloseDev_Click(object sender, EventArgs e)
- {
- AddTextEvent("设备停止", $"设备停止...");
- this.tsbtnProductRevise.Enabled = false;
- this.tsbtnOpenDev.Visible = true;
- this.tsbtnCloseDev.Visible = false;
- this.btnMakeTags.Enabled = false;
- this.lblTimeLen.Visible = false;
-
- this.tsbtnReset.Enabled = tsbtnWarning.Enabled = this.tsbtnStart.Enabled = this.tsbtnGoDownPT.Enabled
- = this.tsbtnPause.Enabled = this.tsbtnStopNow.Enabled = false;
-
- this.tsbtnSizeTag.Enabled = tsbtnSizeImage.Enabled = tsbtnDefectImage.Enabled = false;
- if (devContainer.state)
- {
- devContainer.devIOCard.reset();
- devContainer.io_output(CMDName.IO默认输出);
- }
- timer.Stop();
- devContainer.stop();
- }
- /// <summary>
- /// 全局中断
- /// </summary>
- private void globalBreakEvent(int portIndex, byte data)
- {
- if (compareIOInput(CMDName.启动按钮) && this.tsbtnStart.Enabled)
- startCommand();
- else if (compareIOInput(CMDName.暂停按钮) && this.tsbtnPause.Enabled)
- warning(WarningEnum.Low, false);
- else if (compareIOInput(CMDName.复位按钮) && this.tsbtnReset.Enabled)
- resetCommand();
- else if (compareIOInput(CMDName.张力读取) && currentPT == CurrentPTEnum.Moving)
- readTension();
- else if (!this.disableBuzzer && compareIOInput(CMDName.门磁告警输入))
- warning(WarningEnum.Low, true);
- else if (!this.disableBuzzer && compareIOInput(CMDName.喷墨告警输入))
- warning(WarningEnum.Low, true);
- }
- private bool compareIOInput(CMDName key)
- {
- JObject joJson = Config.CMDProcess[key];
- IODirectionEnum direction = (IODirectionEnum)joJson.Value<int>("Direction");
- if (direction == IODirectionEnum.输入 || direction == IODirectionEnum.输入输出)
- {
- return Util.compareIOInput(
- joJson.Value<JArray>("IN_OP_SHOW").ToObject<List<string>>().ToArray(),
- devContainer.devIOCard.DIData);
- }
- return false;
- }
- private void readTension()
- {
- if (Config.SkipTension)
- {
- AddTextEvent("张力读取", $"张力设备禁用,忽略此步骤!");
- return;
- }
- devContainer.io_output(CMDName.张力读取);
- double tensionValue = devContainer.devTension.getValue() + Config.Tension_Offset;//加入张力偏差
- tensionValue=Math.Round(tensionValue, 2);//保留2位小数
- AddTextEvent("张力读取", $"张力值:{tensionValue}");
- devContainer.io_output(CMDName.张力读取,false,true,500);
- lstTension.Add(tensionValue);
- updateTensionValue(currProductModel.TensionBaseValue + currProductModel.TensionUpFloatValue, currProductModel.TensionBaseValue - currProductModel.TensionDownFloatValue);
- }
- /// <summary>
- /// 启动
- /// </summary>
- private void startCommand()
- {
- this.setButtonEnabled(this.tsbtnProductRevise, false);
- //2023-10-23 运行前清除过期图片文件
- Config.DelectPictureFile();
- if (!devContainer.state || warningLevel != WarningEnum.Normal || currentState != CurrentStateEnum.等待启动)
- return;
- if (currentPT == CurrentPTEnum.MakeTag)
- {
- AddTextEvent("启动", "打标未结束,非可启动状态!", warningLevel);
- return;
- }
-
- if (!devContainer.devAxis.isReady())
- {
- AddTextEvent("启动", "轴状态异常,不可启动!", warningLevel);
- return;
- }
- if (!devContainer.devAxis.IsReset)
- {
- AddTextEvent("启动", "轴需先进行复位操作!", WarningEnum.High);
- return;
- }
-
- devContainer.io_output(CMDName.启动按钮);
- devContainer.io_output(CMDName.绿灯输出);
- devContainer.io_output(CMDName.暂停按钮, false, true, 0);
- devContainer.io_output(CMDName.红灯输出, false, true, 0);
- devContainer.io_output(CMDName.黄灯输出, false, true, 0);
-
- //暂停-》继续
- if (currProcessIndex >= 0 && currentPT == CurrentPTEnum.Moving && currentState == CurrentStateEnum.等待启动)
- {
- AddTextEvent("启动", $"暂停 -> 继续 当前工序索引:{currProcessIndex + 1}");
- threadProcess = new System.Threading.Thread(() =>
- {
- int nextStepId = currProcessIndex;
- do
- {
- currentState = CurrentStateEnum.运行中;
- nextStepId = nextProcess(currProductModel, nextStepId);
- } while (nextStepId >= 0 && !isBreakProcessRun());
- //nextProcess(currProductModel, currProcessIndex);
- });
- threadProcess.IsBackground = true;
- threadProcess.Start();
- this.setButtonEnabled(this.tsbtnPause, true);
- this.setButtonEnabled(this.tsbtnStopNow, true);
- }
- else//开始/重新开始
- {
- //校正从复位-》运行,不会新启动
- isProductRevise = false;
- resetUIValue();
- AddTextEvent("启动", "移动至上料位...");
- gotoUpPT();
-
- this.Invoke(new System.Action(() =>
- {
- //新开始
- lblTimeLen.Visible = false;
- runStep();
- }));
- this.setButtonEnabled(this.tsbtnPause, false);
- this.setButtonEnabled(this.tsbtnStopNow, false);
- }
-
- this.setButtonEnabled(this.tsbtnStart, false);
- this.setButtonEnabled(this.tsbtnReset, false);
- this.setButtonEnabled(this.tsbtnGoDownPT, false);
- }
- /// <summary>
- /// 暂停
- /// </summary>
- /// <param name="buzzer">是否响蜂鸣</param>
- private void pauseCommand(bool buzzer = false)
- {
- devContainer.io_output(CMDName.暂停按钮);
- if (buzzer)
- {
- devContainer.io_output(CMDName.红灯输出);
- devContainer.io_output(CMDName.蜂鸣器输出);
- }
- else
- devContainer.io_output(CMDName.黄灯输出);
- devContainer.io_output(CMDName.启动按钮, false, true, 0);
- devContainer.io_output(CMDName.绿灯输出, false, true, 0);
-
- this.setButtonEnabled(this.tsbtnWarning, true);
- this.setButtonEnabled(this.tsbtnGoDownPT, false);
- this.setButtonEnabled(this.tsbtnStart, false);
- this.setButtonEnabled(this.tsbtnPause, false);
- this.setButtonEnabled(this.tsbtnStopNow, false);
- this.setButtonEnabled(this.tsbtnReset, false);
- AddTextEvent("暂停", $"当前工序索引:{currProcessIndex + 1}", WarningEnum.Low);
- }
- /// <summary>
- /// 急停
- /// </summary>
- private void stopNowCommand()
- {
- if (!devContainer.state)
- {
- this.setButtonEnabled(this.tsbtnStopNow, false);
- return;
- }
-
- devContainer.io_output(CMDName.Y轴复位输出, false, true, 0);
- devContainer.io_output(CMDName.红灯输出);
- if (!this.disableBuzzer) devContainer.io_output(CMDName.蜂鸣器输出);
- devContainer.io_output(CMDName.暂停按钮, false, true, 0);
- devContainer.io_output(CMDName.黄灯输出, false, true, 0);
- devContainer.io_output(CMDName.启动按钮, false, true, 0);
- devContainer.io_output(CMDName.绿灯输出, false, true, 0);
-
- this.setButtonEnabled(this.tsbtnWarning, true);
- this.setButtonEnabled(this.tsbtnGoDownPT, false);
- this.setButtonEnabled(this.tsbtnStart, false);
- this.setButtonEnabled(this.tsbtnPause, false);
- this.setButtonEnabled(this.tsbtnStopNow, false);
- this.setButtonEnabled(this.tsbtnReset, false);
- AddTextEvent("急停", $"当前工序索引:{currProcessIndex + 1}", WarningEnum.High);
- }
- private bool reseting = false;
- private void resetCommand()
- {
- currentState = CurrentStateEnum.等待复位;
- warningLevel = WarningEnum.Normal;
- currentPT = CurrentPTEnum.InitPT;
- this.Invoke(new System.Action(() =>
- {
- lblTimeLen.Visible = false;
- this.tsbtnWarning.Enabled = this.tsbtnGoDownPT.Enabled = this.tsbtnStart.Enabled = this.tsbtnStopNow.Enabled = this.tsbtnPause.Enabled = this.tsbtnReset.Enabled = false;
- }));
-
- try
- {
- if (devContainer.state && !reseting)
- {
- reseting = true;
- isProductRevise = false;
- resetUIValue();
- AddTextEvent("复位", $"设备复位中...");
- currProcessIndex = -1;
-
- this.setButtonEnabled(this.tsbtnReset, false);
-
- // I/O reset后,输出默认状态
- AddTextEvent("复位", $"I/O复位中...");
- if (!devContainer.devIOCard.reset())
- {
- AddTextEvent("复位", "I/O板卡复位失败!", WarningEnum.High);
- return;
- }
- if (!devContainer.io_output(CMDName.IO默认输出))
- {
- //AddTextEvent("复位", "I/O板卡复位默认值失败!", WarningEnum.High);
- //return;
- }
-
- //板卡复位输出灯
- devContainer.io_output(CMDName.复位按钮);
- devContainer.io_output(CMDName.黄灯输出, true);
-
- //4.5X
- if(!Config.SkipSmallAxis)
- devContainer.devSmallAxis.gotoPos((int)SmallAxCmdPos.倍率4_5X, false);
-
- //移动Axis前等待厚度传感器收回
- AddTextEvent("复位", $"检测厚度传感器安全值...");
- if (!Config.SkipHeight)
- {
- while (devContainer.devHeight.getHeight() < (double)Math.Abs(Config.HeightDev_SafeValue))
- {
- if (!devContainer.state || currentState != CurrentStateEnum.等待复位)
- return;
- Thread.Sleep(100);
- Application.DoEvents();
- }
- }
-
- //goto ORG
- AddTextEvent("复位", $"轴正在回原点...");
- devContainer.devAxis.closeJogMode();
- devContainer.devAxis.resetAxisState(-1);//reset state
- //AddTextEvent("复位", $"重置轴状态...");
- for (int i = 0; i < Config.Axis_HomeMode.Length; i++)
- {
- //到起始位速度使用回HOME速度
- devContainer.devAxis.setAxisVelParam((double)Config.Axis_HomeVelLow[i], (double)Config.Axis_HomeVelHigh[i],
- (double)Config.Axis_HomeAcc[i], (double)Config.Axis_HomeDec[i], i);
- if (i != 2)
- {
- //devContainer.devAxis.setAxisVelParam(40000,200000,5000000, 5000000,i,true);
- devContainer.devAxis.home(i, (uint)Config.Axis_HomeMode[i], (uint)Config.Axis_HomeDir[i]);
- }
- else//Y轴 I/O控制回HOME
- {
- devContainer.io_output(CMDName.Y轴复位输出);
- }
- }
- AddTextEvent("复位", $"等待轴状态完成...");
- while (!devContainer.devAxis.isReady())
- {
- if (!devContainer.state || currentState != CurrentStateEnum.等待复位)
- {
- AddTextEvent("复位", $"当前状态:"+ ((CurrentStateEnum)currentState).ToString());
- return;
- }
- //AddTextEvent("复位", $"轴0状态:"+ ((AxisState)devContainer.devAxis.AxState[0]).ToString());
- //AddTextEvent("复位", $"轴1状态:" + ((AxisState)devContainer.devAxis.AxState[1]).ToString());
- //AddTextEvent("复位", $"轴2状态:" + ((AxisState)devContainer.devAxis.AxState[2]).ToString());
- //AddTextEvent("复位", $"轴3状态:" + ((AxisState)devContainer.devAxis.AxState[3]).ToString());
-
- Thread.Sleep(1000);
- Application.DoEvents();
- }
- //判断Y轴回原点完成I/O信号
- AddTextEvent("复位", $"等待Y轴回HOME完成...");
- while (!this.compareIOInput(CMDName.Y轴复位完成输入))
- {
- Thread.Sleep(100);
- Application.DoEvents();
- }
- AddTextEvent("复位", $"Y轴回HOME已完成.");
- devContainer.io_output(CMDName.Y轴复位输出, false, true, 0);
- AddTextEvent("复位", $"重置Y轴反馈位置与命令位置.");
- devContainer.devAxis.resetCmdPosition(2);
- devContainer.devAxis.resetActualPosition(2);
-
- //
- if (devContainer.devAxis.isError())
- throw new Exception("轴回原点失败!");
-
- if (Config.OpenAxisXCalibration)
- {
- //2023-11-29 加入X1X2回原之后启动补偿
- devContainer.io_output(CMDName.X1轴复位输出, false, true, 300);
- devContainer.io_output(CMDName.X2轴复位输出, false, true, 300);
- }
-
- //
- //goto InitPT
- //AddTextEvent("复位", $"轴回原点完成,回到初始位...");
- JArray arrPT = Config.joPTSetting.Value<JArray>("initPT");
- for (int i = 0; i < arrPT.Count; i++)
- {
- if (!devContainer.state || currentState != CurrentStateEnum.等待复位)
- return;
-
- AddTextEvent($"复位", $"轴{i}准备运动至初始位:{(double)arrPT[i]}(当前轴状态:{((AxisState)devContainer.devAxis.AxState[i]).ToString()})...");
- devContainer.devAxis.move_ptp(i, (double)arrPT[i], AxMoveMode.绝对位置);
- }
- while (!devContainer.devAxis.isReady())
- {
- if (!devContainer.state || warningLevel != WarningEnum.Normal)
- return;
- Thread.Sleep(100);
- }
- if (devContainer.devAxis.isError())
- throw new Exception("轴移动至初始位失败!");
-
- //
- this.setButtonEnabled(this.tsbtnReset, true);
- this.setButtonEnabled(this.tsbtnStart, true);
- this.setButtonEnabled(this.tsbtnStopNow, true);
- this.setButtonEnabled(this.tsbtnPause, false);
- this.setButtonEnabled(this.tsbtnGoDownPT, false);
- this.setButtonEnabled(this.tsbtnWarning, false);
-
- devContainer.io_output(CMDName.复位按钮, false, true, 0);//熄灭
- devContainer.io_output(CMDName.黄灯输出);//长亮
- currentPT = CurrentPTEnum.InitPT;
- currentState = CurrentStateEnum.等待启动;
- AddTextEvent("复位", $"复位完成。");
- this.setButtonEnabled(this.tsbtnProductRevise, true);
- }
- else
- {
- AddTextEvent("复位", "非可复位状态,请先停止后再复位!", WarningEnum.High);
- }
- }
- catch (Exception ex)
- {
- AddTextEvent("复位", "复位失败 Err:" + ex.Message, WarningEnum.High);
- warning(WarningEnum.High, true);
- }
- finally
- {
- reseting = false;
- }
- }
- /// <summary>
- /// 上料
- /// </summary>
- private void gotoUpPT()
- {
- try
- {
- JArray arrPT = Config.joPTSetting.Value<JArray>("upPT");
- for (int i = 0; i < arrPT.Count; i++)
- {
- if (!devContainer.state || warningLevel != WarningEnum.Normal)
- return;
-
- AddTextEvent($"上料", $"轴{i}准备运动至上料位:{(double)arrPT[i]}(当前轴状态:{((AxisState)devContainer.devAxis.AxState[i]).ToString()})...");
- devContainer.devAxis.move_ptp(i, (double)arrPT[i], AxMoveMode.绝对位置);
- }
- while (!devContainer.devAxis.isReady())
- {
- if (!devContainer.state || warningLevel != WarningEnum.Normal)
- return;
- Thread.Sleep(100);
- }
- if (devContainer.devAxis.isError())
- throw new Exception("轴移动至上料位失败!");
-
- //
- currentPT = CurrentPTEnum.UpPT;
- currentState = CurrentStateEnum.等待扫码;
- AddTextEvent($"上料", "到达上料位!");
- }
- catch (Exception ex)
- {
- AddTextEvent("上料", "上料初始失败 Err:" + ex.Message, WarningEnum.High);
- warning(WarningEnum.High);
- }
- }
- /// <summary>
- /// 下料
- /// </summary>
- private void gotoDownPT()
- {
- try
- {
- if (currentState != CurrentStateEnum.打标中 && currentState != CurrentStateEnum.等待启动 && currentState != CurrentStateEnum.自动流程结束)
- {
- AddTextEvent($"下料", $"非可下料状态:{currentState.ToString()}");
- return;
- }
-
- currentState = CurrentStateEnum.下料中;
- isProductRevise = false;
-
- JArray arrPT = Config.joPTSetting.Value<JArray>("downPT");
- for (int i = 0; i < arrPT.Count; i++)
- {
- if (!devContainer.state || warningLevel != WarningEnum.Normal || currentState != CurrentStateEnum.下料中)
- return;
-
- AddTextEvent($"下料", $"轴{i}准备运动至下料位:{(double)arrPT[i]}(当前轴状态:{((AxisState)devContainer.devAxis.AxState[i]).ToString()})...");
- devContainer.devAxis.move_ptp(i, (double)arrPT[i], AxMoveMode.绝对位置);
- }
-
- while (!devContainer.devAxis.isReady())
- {
- if (!devContainer.state || warningLevel != WarningEnum.Normal || currentState != CurrentStateEnum.下料中)
- return;
- Thread.Sleep(100);
- }
- if (devContainer.devAxis.isError())
- throw new Exception("轴移动至下料位失败!");
-
- //
- currentPT = CurrentPTEnum.DownPT;
- currentState = CurrentStateEnum.等待启动;
- devContainer.io_output(CMDName.下料完成输出);
- setButtonEnabled(tsbtnStart, true);
- AddTextEvent($"下料", "下料完成!");
- }
- catch (Exception ex)
- {
- AddTextEvent("下料", "下料失败 Err:" + ex.Message, WarningEnum.High);
- warning(WarningEnum.High);
- }
- }
- private void setButtonEnabled(ToolStripButton button, bool Enabled)
- {
- this.Invoke(new System.Action(() =>
- {
- button.Enabled = Enabled;
- }));
- }
- private void setButtonEnabled(ToolStripMenuItem button, bool Enabled)
- {
- this.Invoke(new System.Action(() =>
- {
- button.Enabled = Enabled;
- }));
- }
- private void setButtonEnabled(Control button, bool Enabled)
- {
- this.Invoke(new System.Action(() =>
- {
- button.Enabled = Enabled;
- }));
- }
-
- private void FrmMian_Shown(object sender, EventArgs e)
- {
- }
-
- private void FrmMian_Resize(object sender, EventArgs e)
- {
-
- }
-
- private void 流程管理ToolStripMenuItem_Click(object sender, EventArgs e)
- {
- if (devContainer.state)
- {
- MessageBox.Show("请先停止生产,再进行流程修改!", "警告", MessageBoxButtons.OK, MessageBoxIcon.Warning);
- return;
- }
-
- FrmStepList frm = new FrmStepList();
- frm.ShowDialog();
- }
-
- private void 产品管理ToolStripMenuItem_Click(object sender, EventArgs e)
- {
- if (devContainer.state)
- {
- MessageBox.Show("请先停止生产,再进行产品修改!", "警告", MessageBoxButtons.OK, MessageBoxIcon.Warning);
- return;
- }
-
- FrmProductList frm = new FrmProductList();
- frm.ShowDialog();
- loadProductCodeList();
- }
- private void tsbtnProductRevise_Click(object sender, EventArgs e)
- {
- if (!devContainer.state)
- {
- MessageBox.Show("请先启动设备!", "错误", MessageBoxButtons.OK, MessageBoxIcon.Error);
- return;
- }
- if (currentPT != CurrentPTEnum.InitPT || currentState != CurrentStateEnum.等待启动)
- {
- MessageBox.Show("请先复位设备!", "错误", MessageBoxButtons.OK, MessageBoxIcon.Error);
- return;
- }
-
- FrmProductList frm = new FrmProductList(true);
- if (frm.ShowDialog() == DialogResult.Yes && frm.Product != null)//执行校正
- {
- AddTextEvent("校正", "开始执行产品base厚度校正...");
-
- isProductRevise = true;
- currProductModel = frm.Product;
- currProductModel.HeightBaseDec = "";
- this.txtProductCode.Text = currProductModel.Code;
- this.txtProductName.Text = currProductModel.Name;
- this.txtProductSN.Text = "";
- this.dgvProcess.DataSource = new BindingSource(currProductModel.ReviseStepInfo.ProcessList, null);
- devContainer.libFor.clear();
- devContainer.libIF.clear();
-
- //
- this.setButtonEnabled(this.tsbtnStart, false);
- this.setButtonEnabled(this.tsbtnPause, true);
- this.setButtonEnabled(this.tsbtnStopNow, true);
- threadProcess = new System.Threading.Thread(() =>
- {
- int nextStepId = 0;
- do
- {
- currentState = CurrentStateEnum.运行中;
- nextStepId = nextProcess(currProductModel, nextStepId);
- } while (nextStepId >= 0 && !isBreakProcessRun());
- });
- threadProcess.IsBackground = true;
- threadProcess.Start();
- }
- }
- private void 设备调试ToolStripMenuItem_Click(object sender, EventArgs e)
- {
- if (devContainer.state)
- {
- MessageBox.Show("请先停止生产,再进行设备调试!", "警告", MessageBoxButtons.OK, MessageBoxIcon.Warning);
- return;
- }
-
- FrmDebug3 frm = new FrmDebug3();
- frm.ShowDialog();
- }
-
- private void 角色管理ToolStripMenuItem_Click(object sender, EventArgs e)
- {
- FrmRoleRight frm = new FrmRoleRight();
- frm.ShowDialog(this);
- }
-
- private void 用户管理ToolStripMenuItem_Click(object sender, EventArgs e)
- {
- FrmUserList frm = new FrmUserList();
- frm.ShowDialog(this);
- }
-
- private void 退出ToolStripMenuItem_Click(object sender, EventArgs e)
- {
- Application.Exit();
- System.GC.Collect();
- System.Environment.Exit(0);
- }
-
- private void 注销ToolStripMenuItem_Click(object sender, EventArgs e)
- {
- if (devContainer.state)
- {
- MessageBox.Show("请先停止生产再退出!", "警告", MessageBoxButtons.OK, MessageBoxIcon.Warning);
- return;
- }
-
- if (MessageBox.Show($"确认退出?", "提示", MessageBoxButtons.YesNo, MessageBoxIcon.Question) == DialogResult.Yes)
- {
- this.bExitApp = true;
- Process.Start(Application.StartupPath + "\\ProductionControl.exe");
- this.Close();
- }
- }
-
- private void splitContainer1_Panel1_Resize(object sender, EventArgs e)
- {
- int allWidth = this.splitContainer1.Panel1.Width;
- this.gpbProductInfo.Width = this.flpnlResultData.Width = this.gpbProcessList.Width = this.gpbLog.Width = allWidth;
-
- //
- this.txtProductName.Width = this.txtProductCode.Width = this.gpbProductInfo.Width - this.txtProductName.Left - 8;
- this.txtProductSN.Width = this.txtBatchId.Width = (this.txtProductName.Width- lblBatchId.Width)/2;
- this.lblBatchId.Left = this.txtProductSN.Right ;
- this.txtBatchId.Left = this.lblBatchId.Right;
-
-
- //
- int spliceWidth = 5;
- kanban1.Width = kanban2.Width = kanban3.Width = kanban4.Width = kanban5.Width = kanban6.Width = (flpnlResultData.Width-20) / 6;
-
- //2023-10-17 更新log和步骤列表显示
- this.gpbProcessList.Height = this.splitContainer1.Panel1.Height - this.gpbProcessList.Top - this.gpbLog.Height;
- this.gpbLog.Top = this.splitContainer1.Panel1.Height - this.gpbLog.Height;
- }
-
-
- private void 关于ToolStripMenuItem_Click(object sender, EventArgs e)
- {
- AboutBox1 aboutBox1 = new AboutBox1();
- aboutBox1.Show();
- }
-
-
- private void 系统设置ToolStripMenuItem_Click(object sender, EventArgs e)
- {
- FrmSysSetting frmSetting = new FrmSysSetting();
- frmSetting.ShowDialog();
- }
-
-
-
- private void dgvProcess_DataBindingComplete(object sender, DataGridViewBindingCompleteEventArgs e)
- {
- //string processCode;
- //for (int i = 0; i < this.dgvProcess.Rows.Count; i++)
- //{
- //processCode = dgvProcess.Rows[i].Cells[0].Value.ToString();
- //dgvProcess.Rows[i].Cells[1].Value = Config.dicDevType[processCode];
- //}
- }
-
- private void tsbtnWarning_Click(object sender, EventArgs e)
- {
- //if (warningLevel == WarningEnum.Normal)
- //{
- // tsbtnWarning.Enabled = false;
- // return;
- //}
-
- //重置AXIS状态
- devContainer.devAxis.resetAxisState();
- if (!devContainer.devAxis.isReady())
- {
- AddTextEvent("解除报警", "轴状态未恢复,解除报警失败!", warningLevel);
- return;
- }
- if (devContainer.devAxis.isError())
- {
- AddTextEvent("解除报警", "轴IO状态异常,解除报警失败!", warningLevel);
- return;
- }
- if (!this.disableDoorSensor && compareIOInput(CMDName.门磁告警输入))
- {
- AddTextEvent("解除报警", "门磁告警未清除 ,解除报警失败!", warningLevel);
- return;
- }
- if (!this.disableDoorSensor && compareIOInput(CMDName.喷墨告警输入))
- {
- AddTextEvent("解除报警", "喷墨告警输入未清除 ,解除报警失败!", warningLevel);
- return;
- }
- //关闭蜂鸣器
- devContainer.io_output(CMDName.蜂鸣器输出, false, true, 0);
- devContainer.io_output(CMDName.红灯输出, false, true, 0);
- devContainer.io_output(CMDName.复位按钮, false, true, 0);
- if (warningLevel == WarningEnum.High)
- {
- AddTextEvent("解除报警", "急停告警已解除,但必需进行复位操作!", warningLevel);
- currentState = CurrentStateEnum.等待复位;
- this.tsbtnReset.Enabled = true;
- tsbtnWarning.Enabled = this.tsbtnStart.Enabled = this.tsbtnGoDownPT.Enabled
- = this.tsbtnPause.Enabled = this.tsbtnStopNow.Enabled = this.btnMakeTags.Enabled= false;
- }
- else
- {
- devContainer.io_output(CMDName.黄灯输出);
- AddTextEvent("解除报警", "告警已解除,请继续选择下一步操作!", warningLevel);
- if (currentPT == CurrentPTEnum.MakeTag)
- currentState = CurrentStateEnum.打标中;
- else
- currentState = CurrentStateEnum.等待启动;
-
- tsbtnWarning.Enabled = false;
- this.tsbtnStart.Enabled = this.tsbtnGoDownPT.Enabled = true;
- this.tsbtnReset.Enabled = this.tsbtnPause.Enabled = this.tsbtnStopNow.Enabled = true;
- }
- warningLevel = WarningEnum.Normal;
- }
- private void tsbtnGoDownPT_Click(object sender, EventArgs e)
- {
- if (!devContainer.state || warningLevel!= WarningEnum.Normal)
- return;
- if (!devContainer.devAxis.isReady())
- {
- AddTextEvent("下料失败", "轴状态异常!", WarningEnum.Low);
- return;
- }
-
- gotoDownPT();
- }
- //急停
- private void tsbtnStopNow_Click(object sender, EventArgs e)
- {
- this.warning(WarningEnum.High);
- }
- private Thread threadProcess;
-
- private void tsbtnStart_Click(object sender, EventArgs e)
- {
- this.startCommand();
- }
-
- private void tsbtnPause_Click(object sender, EventArgs e)
- {
- warning(WarningEnum.Low,false);
- }
- //复位
- private void tsbtnReset_Click(object sender, EventArgs e)
- {
- this.resetCommand();
- }
-
- private void tsbtnGButSetting_Click(object sender, EventArgs e)
- {
- if (devContainer.state)
- {
- MessageBox.Show("请先停止生产,再进行设置!", "警告", MessageBoxButtons.OK, MessageBoxIcon.Warning);
- return;
- }
-
- FrmCMDProcess from = new FrmCMDProcess();
- from.ShowDialog();
- }
-
- private void tsbtnPTSetting_Click(object sender, EventArgs e)
- {
- if (devContainer.state)
- {
- MessageBox.Show("请先停止生产,再进行设置!", "警告", MessageBoxButtons.OK, MessageBoxIcon.Warning);
- return;
- }
-
- FrmPTSetting from = new FrmPTSetting();
- from.ShowDialog();
- }
-
- private void tsMenuModifyPW_Click(object sender, EventArgs e)
- {
- FrmModifyPW frm = new FrmModifyPW();
- frm.ShowDialog();
- }
-
- //分拆面板平均分配
- private void splitContainer1_ClientSizeChanged(object sender, EventArgs e)
- {
- if (this.WindowState == FormWindowState.Minimized)
- return;
-
- SplitContainer sc = (SplitContainer)sender;
- sc.SplitterDistance = sc.Width / 7*3;
- }
- private void splitContainer3_ClientSizeChanged(object sender, EventArgs e)
- {
- if (this.WindowState == FormWindowState.Minimized)
- return;
-
- SplitContainer sc = (SplitContainer)sender;
- sc.SplitterDistance = sc.Height / 2;
- }
- private void Menu查询统计_Click(object sender, EventArgs e)
- {
- FrmWeb frm = new FrmWeb("查询统计", $"reportRecordSN?CustomerVer={Config.CustomerVer}");
- frm.Show();
- }
-
- private void tsMenuOrder_Click(object sender, EventArgs e)
- {
- //FrmOrderList frm = new FrmOrderList();
- string subject = (sender as ToolStripMenuItem).Text;
- FrmWeb frm = new FrmWeb(subject, $"reportRecordSN?CustomerVer={Config.CustomerVer}");
- frm.Show();
- }
- private void tsMenuOrderProduct_Click(object sender, EventArgs e)
- {
- string subject = (sender as ToolStripMenuItem).Text;
- FrmWeb frm = new FrmWeb(subject, $"reportRecordProduct?CustomerVer={Config.CustomerVer}");
- frm.Show();
- }
- private void tsMenuStatistics_Click(object sender, EventArgs e)
- {
- string subject = (sender as ToolStripMenuItem).Text;
- FrmWeb frm = new FrmWeb(subject, $"bigscreen/index.html", "http://127.0.0.1:18082/static/");
- frm.Show();
- }
- private void toolStripButton1_Click(object sender, EventArgs e)
- {
- //Bitmap[] bmps = new Bitmap[2];
- //bmps[0] = new Bitmap(@"f:\1.bmp");
- //bmps[1] = new Bitmap(@"f:\111.bmp");
- //List<Dictionary<int, List<string>[]>> list = new List<Dictionary<int, List<string>[]>>();
- //Dictionary<int, List<string>[]> dir = new Dictionary<int, List<string>[]>();
- //List<string>[] vs = new List<string>[1];
- //vs[0] = new List<string>();
- //dir.Add(0, vs);
- //list.Add(dir);
- //showDefectSmallBmps(bmps, list);
- var bmp = Bitmap.FromFile("f:\\1.jpg");
- int pnlWidth = this.pnlBmpList.ClientSize.Width;
- for (int i = 0; i < 5; i++)
- {
- int x = i;
- this.Invoke(new System.Action(() =>
- {
- int imgWidth = 224;
- int imgHeight = 200;
- int splitWidth = 10;
- int index = Convert.ToInt32(this.gboxDefectList.Tag);
-
- PictureBox picbox = new PictureBox();
- picbox.Width = imgWidth;
- picbox.Height = imgHeight;
- CheckBox checkBox = new CheckBox();
- picbox.Image = bmp;
- picbox.Name = "imgDefect_" + index;
- picbox.Tag ="1,2,3";
- checkBox.Name = "chkDefect_" + index;
- checkBox.Text = $"第{index + 1}张";
- checkBox.CheckedChanged += new System.EventHandler(this.CheckBox_CheckedChanged);
-
- picbox.Click += new EventHandler(defectBmpBox_Click);
- picbox.SizeMode = System.Windows.Forms.PictureBoxSizeMode.Zoom;
- picbox.BorderStyle = BorderStyle.FixedSingle;
- picbox.Margin = new Padding((pnlWidth - picbox.Width) / 2, splitWidth, 0, 0);
- checkBox.Margin = new Padding((pnlWidth - checkBox.Width) / 2+ splitWidth, 0, 0, 0);
- //
- //if (this.pnlBmpList.Controls.Count > 0)
- // {
- // if ((this.pnlBmpList.Controls[this.pnlBmpList.Controls.Count - 1].Right + imgWidth + splitWidth) > this.pnlBmpList.Width)
- // picbox.Location = new System.Drawing.Point(splitWidth, this.pnlBmpList.Controls[this.pnlBmpList.Controls.Count - 1].Bottom + splitWidth);
- // else
- // picbox.Location = new System.Drawing.Point(this.pnlBmpList.Controls[this.pnlBmpList.Controls.Count - 1].Right + splitWidth, this.pnlBmpList.Controls[this.pnlBmpList.Controls.Count - 1].Location.Y);
- // }
- // else
- // {
- // picbox.Location = new System.Drawing.Point(splitWidth, 0);
- // }
- // checkBox.Location = new System.Drawing.Point(picbox.Location.X + 5, picbox.Location.Y + 5);
- // checkBox.ForeColor = Color.Black;
- //}
- this.pnlBmpList.Controls.Add(picbox);
- this.pnlBmpList.Controls.Add(checkBox);
-
- //
- index++;
- this.gboxDefectList.Tag = index;
- this.gboxDefectList.Text = $"缺陷图像:{index} 张";
- pnlBmpList.VerticalScroll.Value = pnlBmpList.VerticalScroll.Maximum;
- }));
- }
- }
-
-
- private void chkBuzzer_CheckedChanged(object sender, EventArgs e)
- {
- this.disableBuzzer = chkBuzzer.Checked;
- if (devContainer.state && this.disableBuzzer)
- devContainer.io_output(CMDName.蜂鸣器输出, false, true, 0);
- }
-
- private void chkDoorSensor_CheckedChanged(object sender, EventArgs e)
- {
- this.disableDoorSensor = chkDoorSensor.Checked;
- }
-
- private void tsbtnLight_Click(object sender, EventArgs e)
- {
- if (devContainer.state)
- {
- if(tsbtnLight.Text.Trim()== "开灯")
- {
- if(devContainer.io_output(CMDName.日光灯输出))
- tsbtnLight.Text = " 关灯 ";
- }
- else
- {
- if (devContainer.io_output(CMDName.日光灯输出, false, true, 0))
- tsbtnLight.Text = " 开灯 ";
- }
- }
- }
-
- private void btnMakeTag_Click(object sender, EventArgs e)
- {
- if(currentPT != CurrentPTEnum.MakeTag)
- {
- AddTextEvent("打标失败", "非可打标状态!");
- return;
- }
- btnMakeTags.Enabled = false;
- autoMakeTagRuning = true;
- Thread threadtest = new System.Threading.Thread(() =>
- {
- try
- {
- if (!devContainer.state)
- {
- AddTextEvent("打标", "设备已停机!");
- return;
- }
- if ((int)this.lblDefectAddTag.Tag < 1)
- {
- AddTextEvent("打标", "打标队列为空!");
- return;
- }
-
- int tagIndex;
- double Xmm, Ymm;
- Bitmap currBmp;
- string[] tags;
- for (int i = 0; i < this.pnlBmpList.Controls.Count; i += 2)
- {
- CheckBox cb = this.pnlBmpList.Controls[i + 1] as CheckBox;
- if (cb.Checked)
- {
- PictureBox picBox = this.pnlBmpList.Controls[i] as PictureBox;
- tags = picBox.Tag.ToString().Split(',');
- tagIndex = Convert.ToInt32(tags[0]);
- Xmm = Convert.ToDouble(tags[1]);
- Ymm = Convert.ToDouble(tags[2]);
- currBmp = (Bitmap)picBox.Image;
-
- //打标
- AddTextEvent("打标", $"第{i / 2 + 1}/{this.pnlBmpList.Controls.Count / 2}张 [索引:{tagIndex}, X:{Xmm}mm, Y:{Ymm}mm]");
- var list = devContainer.libDefect.makeTag(tagIndex, Xmm, Ymm, currBmp.Width, currBmp.Height);
- devContainer.devAxis.move_ptp(1, list[0], AxMoveMode.绝对位置);
- devContainer.devAxis.move_ptp(2, list[1], AxMoveMode.绝对位置);
- while (!devContainer.devAxis.isReady(1) || !devContainer.devAxis.isReady(2))
- {
- Application.DoEvents();
- Thread.Sleep(100);
- if (!devContainer.state)
- throw new Exception("设备停止,打标中止!");
- }
- //
- if (!devContainer.io_output(CMDName.喷墨输出, false, true, 500))
- throw new Exception("请确认[喷墨输出]指令设置是否正确!");
-
- this.Invoke(new System.Action(() =>
- {
- cb.Checked = false;
- }));
- }
- }
-
- //自动下料
- AddTextEvent("打标完成", $"批量打标完成,进行下料...");
- currentState = CurrentStateEnum.自动流程结束;
- gotoDownPT();
- }
- catch (Exception ex)
- {
- AddTextEvent("打标失败", ex.Message, WarningEnum.High);
- warning(WarningEnum.Low, true);
- }
- finally { autoMakeTagRuning=false; }
- });
- threadtest.IsBackground = true;
- threadtest.Start();
- }
-
- private void btnInputCode_Click(object sender, EventArgs e)
- {
- txtProductCode_DoubleClick(null, null);
- }
- private void txtProductName_DoubleClick(object sender, EventArgs e)
- {
- txtProductCode_DoubleClick(null, null);
- }
- private void txtProductCode_DoubleClick(object sender, EventArgs e)
- {
- //不需要等待扫码才能选择
- //if (currentState != CurrentStateEnum.等待扫码) return;
-
- FrmInput frm = new FrmInput(productCodeList, "请选择产品料号:");
- if (frm.ShowDialog() != DialogResult.OK && string.IsNullOrWhiteSpace(frm.inputData))
- return;
- //显示料号
- //this.txtProductCode.Text = frm.inputData;
- var model = svcProduct.GetModelNav(frm.inputData);
- if (model != null && model.StepInfo.ProcessList.Count > 0)
- {
- this.txtProductCode.Text = model.Code;
- this.txtProductName.Text = model.Name;
- }
- /*//屏蔽扫码枪事件
- Task.Factory.StartNew(() =>
- {
- devContainer.devCodeScanner.ScanerEvent?.Invoke(frm.inputData);
- });
- */
-
- //string code = Interaction.InputBox("请输入产品编码", "输入框", "", -1, -1).Trim();
- //if(code != "")
- //{
- // Task.Factory.StartNew(() =>
- // {
- // devContainer.devCodeScanner.ScanerEvent?.Invoke(frm.inputData);
- // });
- //}
- }
-
- private void txtProductSN_DoubleClick(object sender, EventArgs e)
- {
- //if (currentState != CurrentStateEnum.等待扫码 || this.txtProductCode.Text.Trim()=="") return;
-
- //string sn = Interaction.InputBox("请输入产品SN码", "输入框", "", -1, -1).Trim();
- //if (sn != "")
- //{
- // this.txtProductSN.Text = sn;
- // string code = this.txtProductCode.Text.Trim();
- // Task.Factory.StartNew(() =>
- // {
- // devContainer.devCodeScanner.ScanerEvent?.Invoke(code);
- // });
- //}
- }
- private void 测试ToolStripMenuItem_Click(object sender, EventArgs e)
- {
- tsbtnDefectImage.Enabled = tsbtnSizeImage.Enabled=true;
- return;
- Form1 frm = new Form1();
- frm.Show();
- //tsbtnDefectImage_Click(null, null);
- return;
- try
- {
- //string ls = "0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,182.257722637742,182.257727282667,0,0";
- //List<string> list = new List<string>(ls.Split(','));
- //lstPT = list.Select<string, double>(q => Convert.ToDouble(q)).ToList();
- //updatePTValue(1,2);
- //lstPT.Add(10);
- //lstPT.Add(0);
- //updatePTValue(1, 2);
- //{
- // lstLineWidth.Add(res.Shanxian > 0 ? res.Shanxian : 0);
- // updateLineWidthValue(model.LineWidthBaseValue + model.LineWidthUpFloatValue, model.LineWidthBaseValue - model.LineWidthDownFloatValue);
- //}
- //return;
-
- //loadProductCodeList();
- //FrmInput frm = new FrmInput(null, "请选择产品编码:");
- //if (frm.ShowDialog() != DialogResult.OK)
- // return;
- //var model = svcProduct.GetModelNav(frm.inputData);
- //if (model == null)
- // throw new Exception("没有此产品!");
- //order.ProductId = model.Id;
- //order.BatchId = model.BatchId;
- //order.StepId = model.StepId==null? 0:(int)model.StepId;
- //frm = new FrmInput(null, "请输入SN:");
- //if (frm.ShowDialog() != DialogResult.OK)
- // return;
- //order.SN = frm.inputData;
-
- //frm = new FrmInput(null, "请输入主机台Mark点数据:", "[0,0,0,0,0,0,0,0]");
- //if (frm.ShowDialog() != DialogResult.OK)
- // return;
- //order.MarkData= frm.inputData;
- //order.Tension1 = order.Tension2 = order.Tension3 = order.Tension4 = order.Tension5 = order.Tension5 + 3;
- //order.PT1 = order.PT4 = order.PT5 = order.PT6 = order.PT6 + 1.33;
- //order.LineWidth2 = order.LineWidth3 = order.LineWidth5 = order.LineWidth6 = +order.LineWidth6 + 1.22;
-
- //order.HeightValue = order.Height1 = order.Height3 = order.Height4 = 55;
- //order.DefectCount = order.DefectCount + 22;
- //order.YXCount = order.PPCount = 33;
- //order.TimeLen = 1000;
- //order.Succeed = true;
- //order.ModifyUserCode = order.CreateUserCode = Config.loginUser.Code;
-
- //if (!svcOrder.Insert(order))
- // AddTextEvent("保存失败", $"保存生产记录失败!");
- //MessageBox.Show("成功!");
-
- //---------------
- this.lstCompareFailZoomImage.Add((Bitmap)Bitmap.FromFile(@"f:\1.bmp"));
- this.lstCompareFailZoomImage.Add((Bitmap)Bitmap.FromFile(@"f:\2.bmp"));
- this.lstCompareFailZoomImage.Add((Bitmap)Bitmap.FromFile(@"f:\3.bmp"));
- }
- catch(Exception ex)
- {
- MessageBox.Show(ex.Message);
- }
- }
-
- private void toolStripSeparator4_Click(object sender, EventArgs e)
- {
-
- }
-
- private void chkHttpLog_CheckedChanged(object sender, EventArgs e)
- {
- if (this.chkHttpLog.Checked)
- {
- webService.LogEvent = (warning, msg) =>
- {
- AddTextEvent("HTTP服务", msg, warning);
- };
- }
- else
- webService.LogEvent = null;
- }
- //打开比对失败的图片
- private void lblCompareResult_Click(object sender, EventArgs e)
- {
- if (lstCompareFailZoomImage.Count < 1) return;
- FrmPhotoShow frm = new FrmPhotoShow(lstCompareFailZoomImage);
- frm.ShowDialog();
- }
-
- //过程变量查看
- private void tsbtnSizeTag_Click(object sender, EventArgs e)
- {
- if (order == null || order.SizeTagDataList == null || order.SizeTagDataList.Count<1)
- return;
-
- FrmShowSizeTag frm = new FrmShowSizeTag(order);
- frm.Show();
- }
-
- //缺陷+比对与图纸查看
- private void tsbtnDefectImage_Click(object sender, EventArgs e)
- {
- //currProductModel = svcProduct.GetModelNav(53);
- //order = svcOrder.GetModelNav("20230814002");
- AddTextEvent("打开窗口", "1");
- if (currProductModel ==null || order == null || order.DefectInfoList == null || order.DefectInfoList.Count < 1)
- return;
- AddTextEvent("打开窗口", "2");
- //图纸
- try
- {
- string gbxBmpPath = "";
- var attachmentFile = currProductModel.AttachmentList.FirstOrDefault(x => x.Type == 0);
- if (attachmentFile != null)
- {
- gbxBmpPath = Application.StartupPath + $"\\Attachment\\product\\{attachmentFile.NameTimestamp}";
- if (!File.Exists(gbxBmpPath + ".bmp")) gbxBmpPath = "";
- }
- AddTextEvent("打开窗口", "3");
- if (string.IsNullOrEmpty(gbxBmpPath))
- {
- MessageBox.Show("图纸文件不存在!", "警告", MessageBoxButtons.OK, MessageBoxIcon.Warning);
- return;
- }
- AddTextEvent("打开窗口", "4");
- if (!File.Exists(gbxBmpPath + ".jpg"))//转背景后的图纸文件
- {
- AddTextEvent("打开窗口", "5");
- //换背景JPG
- Mat mat = Cv2.ImRead(gbxBmpPath + ".bmp");
- Cv2.CvtColor(mat, mat, ColorConversionCodes.RGB2GRAY);//转灰度图
- for (int i = 0; i < mat.Height; i++)
- {
- for (int j = 0; j < mat.Width; j++)
- {
- if (mat.At<byte>(i, j) == 255)//白色
- mat.Set<byte>(i, j, 0);
- else
- mat.Set<byte>(i, j, 255);
- }
- }
- AddTextEvent("打开窗口", "6");
- //灰转彩
- //Cv2.CvtColor(mat, mat, ColorConversionCodes.GRAY2RGB);
- //for (int i = 0; i < mat.Height; i++)
- //{
- // for (int j = 0; j < mat.Width; j++)
- // {
- // if (mat.At<byte>(i, j) == 255)//白色
- // mat.Set<byte>(i, j, 0); //黄色
- // }
- //}
- OpenCvSharp.Extensions.BitmapConverter.ToBitmap(mat).Save(gbxBmpPath + ".jpg", ImageFormat.Jpeg);
- }
- AddTextEvent("打开窗口", "7");
- //
- ToolStripButton btn = sender as ToolStripButton;
- AddTextEvent("打开窗口", btn.Tag.ToString());
- FrmShowDefectImage frm = new FrmShowDefectImage(gbxBmpPath + ".jpg", order, string.IsNullOrEmpty(btn.Tag.ToString()) ? 0 : Convert.ToInt32(btn.Tag.ToString()));
- frm.Show();
- AddTextEvent("打开窗口", "9");
- }
- catch (Exception ex)
- {
- MessageBox.Show(ex.Message, "异常", MessageBoxButtons.OK, MessageBoxIcon.Error, MessageBoxDefaultButton.Button1, 0);
- }
- }
-
- private void tsbtnLog_Click(object sender, EventArgs e)
- {
- if (string.IsNullOrWhiteSpace(Config.LogPath)) return;
- string lsPath = (Config.LogPath + "\\" + DateTime.Now.ToString("yyyyMM") + "\\").Replace("\\\\", "\\");
- if(!Directory.Exists(lsPath))
- Directory.CreateDirectory(lsPath);
- System.Diagnostics.Process.Start("explorer.exe", lsPath);
- }
- }
- }
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